INSTALLATION, OPERATION, AND SERVICE MANUAL

NORMAL/DELIME to AUTO/MANUAL. Updated Delime Instructions and added instructions for low-temp machine. Added water level probe cleaning to the Shutdown and Cleaning section. Updated to new manual format. Audited and corrected all P/Ns in the manual. V 9-24-18 JH 8392 8480 8533 8536 8567 8576 8599 Changed steam pressure to 10-30 PSI on pg. 5.

Added instructions for programming new exhaust fan timer. Added rinse arm bearing replacement instructions. Updated schematics. Changed name of delime switch ...

Tempstar-NB-LT-ventless-Service-Manual - Jackson WWS

Changed name of delime switch throughout from. NORMAL/DELIME to AUTO/MANUAL. Updated Delime Instructions and added instructions for low-temp machine. Added ...

Instruction Manual for Jackson models including: TEMPSTAR, High Temp Door-Type Dishwasher with Built-In Booster

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Document DEVICE REPORTTempstar-NB-LT-ventless-Service-Manual
TEMPSTAR®

INSTALLATION, OPERATION, AND SERVICE MANUAL
TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES
TempStar Manual · 07610-003-61-42-W

MANUFACTURER'S LIMITED WARRANTY (APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
WARRANTY REGISTRATION:
To register your Jackson Dishmachine's warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure to register the Dishmachine will void the warranty.
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson's factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed, maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service Agency within the warranty period. This warranty includes replacement with Jackson specified genuine replacement parts, purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may create a hazard and shall void this warranty.
THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.
Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates; Jackson will not pay overtime premiums or emergency service charges. Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one-year parts warranty. Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers. This warranty is void if any defect or failure is a direct result from shipping, handling, fire, water, accident, alteration, modification, misuse, abuse, flood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than originally intended, or if the equipment is installed for residential use. Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals in Jackson Dishmachines, to change this warranty or create any other obligation in connection with Jackson Dishmachines.
TRAVEL LIMITATIONS:
Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agent's office and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees such as those for air or boat travel without prior authorization.
REPLACEMENT PARTS WARRANTY:
For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations applicable to the Dishmachine.

MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
PRODUCT CHANGES:
Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires.
DISCLAIMER OF WARRANTIES:
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
LIMITATION OF REMEDIES AND LIABILITIES:
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR REPLACEMENT AS PROVIDED HEREIN.
UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
ITEMS NOT COVERED:
THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES, GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL) GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS, AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS, TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE, FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15) EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17) FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS LOWER THAN 3.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19) FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR'S GUIDE; (23) REMOVAL OR REINSTALLATION OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO, CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25) RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.

REVISION HISTORY

See previous revision of this manual for earlier revision history.

Revision Letter

Revision Date

Made by

Applicable ECNs

U

3-14-17

JH

N/A

V

9-24-18

JH

8392 8480 8533 8536 8567
8576
8599

Details
Added view showing dimensions for the notch cut into
table on corner installations to pg. 4. Corrected total amps and typical electrical circuit for
230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35 A and 40 A, respectively. Corrected P/N for item 6 on pgs. 36 and 39. Changed item 19 to item 17 in Tube Length Chart on
pg. 51.
Changed valve (item 15) view and P/N to 04810-00371-56 on pgs. 51 and 52.
Changed valve (item 7) view and P/N to 04810-00371-56 on pg. 53. Removed views that showed pressure regulator in
certain locations. Created Plumbing Options, pg. 54, with the pressure regulator and arrestor as options.
Added wash arm end-cap as item #21 to pg. 58.
Added external device wiring instructions.
Added instructions for programming new exhaust fan
timer.
Added rinse arm bearing replacement instructions.
Updated schematics.
Changed name of delime switch throughout from
NORMAL/DELIME to AUTO/MANUAL. Updated Delime Instructions and added instructions
for low-temp machine.
Added water level probe cleaning to the Shutdown
and Cleaning section.
Updated to new manual format.
Audited and corrected all P/Ns in the manual.
Changed steam pressure to 10-30 PSI on pg. 5. Updated electrical requirements, pgs. 6-7. Added links to exhaust fan timer instructions to pg. 9. Added Chemical Connections section to pg. 10. Added Motor Rotation section to pg. 11. Added new exhaust fan timer to pgs. 22 and 26. Added fuses to pg. 24. Changed P/N for contactor, item #4 on pg. 25. Replaced thermostat and components with solid state thermostat and components pgs. 31-36. Added page for new rinse tank on pg. 38. Updated P/Ns on pg. 39. Updated motor P/Ns on pgs. 41-42. Updated heater P/Ns on pgs. 43-44. Added new phase conversion kit P/N to pg. 44. Updated plumbing to new rinse tank plumbing on pgs. 45-46. Updated VER plumbing to new rinse tank plumbing on pg. 50. Changed rinse arm bearing assembly on pgs. 52-53. Changed rinse arm bearing kit P/N on pg. 53. Updated pg. 54-55 with new view and parts list. Added list of applicable kits to pg. 59. Added new rinse tank schematics and updated others.

iv

REVISION HISTORY

Revision Letter

Revision Date

Made by

W

3-24-21

JH

Applicable ECNs 8748

Details
Removed LT from manual. Added 50 Hz models to Electrical Requirements section. Added VER System Assembly section. Included resistance-to-temperature table. Changed gauge P/N on VER System page and added item #21. Updated drain water tempering kit P/N on Kits page.

v

NOMENCLATURE

TempStar®
Door-type dishmachine; ENERGY STAR® qualified, electrically-heated, high-temp, hot-water sanitizing,
with booster heater.

TempStar® NB
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with no rinse booster.

TempStar® S
Door-type dishmachine; steam-heated, high-temp, hot-water sanitizing.

TempStar® VER
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with booster heater and ventless
energy recovery system.

The manufacturer provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual open when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays.

Contact technical support tollfree at 1-888-800-5672.

Technical support is available for service personnel only.

vi

TABLE OF CONTENTS
GUIDES
Symbols...................................................................................................................................... 1 Abbreviations & Acronyms.......................................................................................................... 1
SPECIFICATIONS
TempStar/NB/S Dimensions....................................................................................................... 2 VER Dimensions ........................................................................................................................ 3 Table Dimensions ....................................................................................................................... 4 Operating Parameters ................................................................................................................ 5 Electrical Requirements ............................................................................................................. 6
INSTALLATION
Installation Instructions............................................................................................................... 8 Inspection .................................................................................................................... 8 Unpacking.................................................................................................................... 8 VER System Assembly................................................................................................8 Leveling .....................................................................................................................12 Plumbing.................................................................................................................... 12 Water Supply Connection..........................................................................................12 Steam Line Connection ............................................................................................. 13 Pressure Regulator....................................................................................................13 Shock Absorber .........................................................................................................13 Connecting the Drain Line .........................................................................................13 Exhaust Fan Timer ....................................................................................................13 Chemical Connections...............................................................................................14 Plumbing Check ........................................................................................................14 Electrical Power Connections....................................................................................15 Motor Rotation ...........................................................................................................16 Voltage Check ...........................................................................................................16 Surrounding Area ......................................................................................................16 Temperature Setpoints ..............................................................................................16 False Panel/Corner Install ......................................................................................... 16
OPERATION
Operating Instructions .............................................................................................................. 17 Preparation ................................................................................................................ 17 Power Up................................................................................................................... 17 Filling the Wash Tub .................................................................................................. 17 Ware Preparation ...................................................................................................... 17 Daily Machine Preparation ........................................................................................ 17 Warm-Up Cycles ....................................................................................................... 18 Washing a Rack of Ware........................................................................................... 18 Operational Inspection............................................................................................... 18 Shutdown & Cleaning ................................................................................................ 18 VER Coil Cleaning..................................................................................................... 20
vii

TABLE OF CONTENTS
OPERATION
Detergent Control ..................................................................................................................... 21 Deliming ................................................................................................................................... 22
MAINTENANCE
Preventative Maintenance........................................................................................................ 23
TROUBLESHOOTING
Troubleshooting........................................................................................................................ 24
PARTS
Control Box............................................................................................................................... 26 Hood......................................................................................................................................... 31 Door & Arm............................................................................................................................... 32 Tub ........................................................................................................................................... 35 Steam Tub ................................................................................................................................ 38 Frame ....................................................................................................................................... 41 Rinse Tank................................................................................................................................ 42 Steam Coil................................................................................................................................ 44 Motors ...................................................................................................................................... 45 Heaters..................................................................................................................................... 47 Plumbing .................................................................................................................................. 49 Plumbing - NB .......................................................................................................................... 51 Plumbing - Steam..................................................................................................................... 52 Plumbing - VER........................................................................................................................ 54 Plumbing Options ..................................................................................................................... 55 Wash & Rinse Assemblies........................................................................................................ 56 VER System ............................................................................................................................. 58 VER Door Interlock................................................................................................................... 60 VER Door Interlock Override.................................................................................................... 61 460 V Machine Transformer Mounting Box .............................................................................. 62 Kits ........................................................................................................................................... 63
SCHEMATICS
TempStar/VER, 208-230 V, New Rinse Tank ........................................................................... 64 TempStar/VER, 460 V, New Rinse Tank................................................................................... 65 TempStar/VER, 208-230 V, Old Rinse Tank ............................................................................. 66 TempStar/VER, 460 V, Old Rinse Tank .................................................................................... 67 NB, 208-230 V.......................................................................................................................... 68 NB, 460 V ................................................................................................................................. 69 Steam, 208-230 V .................................................................................................................... 70 SDI Options .............................................................................................................................. 71
viii

GUIDES
SYMBOLS
! - risk of injury to personnel.
WARNING
! - risk of damage to equipment.
CAUTION
- risk of electrical shock.
- caustic chemicals.
i - reference data plate.
- lockout electrical power.
NOTICE - important note.
 - instructions hyperlink.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute Btu/Hr - British Thermal Units per Hour CFM - Cubic Feet per Minute GHT - Garden Hose Thread GPH - Gallons per Hour GPM - Gallons per Minute GPG - Grains per Gallon HP - Horsepower Hz - Hertz ID - Inside Diameter kW - Kilowatts MCA - Minimum Circuit Ampacity MOP - Maximum Overcurrent Protection NFPA - National Fire Protection Association NPT - National Pipe Thread OD - Outside Diameter PRV - Pressure Regulating Valve PSI - Pounds per Square Inch V - Volts
07610-003-61-42-W

GUIDES
1

SPECIFICATIONS
U
B

TEMPSTAR/NB/S DIMENSIONS
LEGEND A - Water Inlet (1/2" NPT) B - Electrical Connection Point C - Drain (1 1/2" NPT) D - Optional Steam Connection (3/4" NPT)
can be increased 1 1/8" using the machine's adjustable feet.
U

B D

A

C

C

07610-003-61-42-W

B
D C
2

SPECIFICATIONS
B

514 (134 mm)

30

7 8

(785

mm)

VER DIMENSIONS

4 (102 mm) MINIMUM

LEGEND A - Drain (1 1/2" NPT) B - Water Inlet (3/4" NPT) C - Electrical Connection
can be increased 1 1/8" using the machine's adjustable feet.

2514 (641 mm) 32 (813 mm)

BB CCA

17 (432 mm) 2414 (616 mm)

3 (79 mm)
CAC

82 (2083 mm) 77 (1956 mm)
07610-003-61-42-W

17

1 4

(438

mm)

CLEARANCE

5734 (1468 mm)

60 (1527 mm)

34 (864 mm) TABLE HEIGHT

AAA
443 (120 mm)

14 (356 mm)
AA
1512 (394 mm)
3

SPECIFICATIONS
CORNER ICNOSRNTEAR LINLSTAALTLIAOTIONN
For corner install instructions:

8 7/16 (214 mm) 30 (762 mm)

TABLE DIMENSIONS
4 (102 mm) MIN ALIGN WITH TABLE DISTANCE CAN VARY

20 1/2" (521 mm) OPENING

4 (102 mm) MIN ALIGN WITH TABLE DISTANCE CAN VARY

Distance from wall to rear rack rail.

Control Panel

Distance from wall to right rack rail.

8 7/16 (214 mm)

1 1/4" [32 mm]

STRAIGHT-THROUGH INSTALLATION
STRAIGHT-THROUGH INSTALLATION

1 3/8" [35 mm]
4 (102 mm) MIN ALIGN WITH TABLE DISTANCE CAN VARY

20 1/2" [521 mm] OPENING

07610-003-61-42-W

8 7/16 (214 mm)
30 (762 mm)

20 1/2" (521 mm) OPENING

Distance from wall to rear rack rail.

Control Panel

20 1/2" (521 mm) OPENING
4

SPECIFICATIONS

PERFORMANCE/CAPABILITIES

Operating Capacity:
TempStar/NB/S Racks per Hour Dishes per Hour Glasses per Hour

58 1450 2088

VER Racks per Hour Dishes per Hour Glasses per Hour

39 975 1404

Minimum Operating Cycle (seconds):

TempStar/NB/S

Wash Time

40

Rinse Time

13

Dwell Time

4

Total Cycle Time

57

VER

Wash Time

40

Rinse Time

13

Dwell Time

4

Condensate Removal

30

Total Cycle Time

87

Tank Capacity (Gallons/Liters):

Wash Tank

8.0/30.3

Rinse Tank

2.0/7.6

Steam Requirements:
Coil Size Steam Flow Pressure (PSI) Consumption at 15 PSI (lbs/hr)

3/4" 10-30
45

OPERATING PARAMETERS

WATER REQUIREMENTS

TempStar/VER
Minimum Wash Temperature (°F/°C) Minimum Rinse Temperature (°F/°C) Inlet Water Temperature:
12 kW Rinse Heater (°F/°C) 14 kW Rinse Heater (°F/°C) VER (°F/°C) Flow Pressure (PSI)
Water Line Size Water Line Size (VER) Drain Line Size

150/66 180/83
140/60 110/44 40-90/4.4-32.2 10 ± 2
1/2" 3/4" 1 1/2"

NB
Minimum Wash Temperature (°F/°C) Minimum Rinse Temperature (°F/°C) Inlet Water Temperature (°F/°C) Flow Pressure (PSI)
Water Line Size Drain Line Size

150/66 180/83 180/83 10 ± 2
1/2" 1 1/2"

S
Minimum Wash Temperature (°F/°C) Minimum Rinse Temperature (°F/°C) Inlet Water Temperature (°F/°C) Flow Pressure (PSI)
Water Line Size Drain Line Size

150/66 180/83 180/83 10 ± 2
3/4" 1 1/2"

ENERGY SPECIFICATIONS

VER
Latent Heat Sensible Heat

4678 Btu/Hr 5190 Btu/Hr

NOTICE
Always refer to the machine data plate for specific electrical and water requirements. The material provided on
i this page is for reference only and is subject to change without notice.

07610-003-61-42-W

5

SPECIFICATIONS

ELECTRICAL REQUIREMENTS

Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice. On three-phase machines, imbalanced wild leg goes to L3. Also see the Motor Rotation section.
i

TEMPSTAR 70° Rise (14 kW) & TEMPSTAR VER

Volts Phase

Freq

Wash Motor

Wash Heater

Rinse Heater

Total Load

MCA

MOP

208

3

60 Hz

5.0 A

11.4 A

29.2 A

45.6 A

46.9 A

50 A

230

3

60 Hz

5.0 A

12.6 A

32.3 A

49.9 A

51.2 A

55 A

460

3

60 Hz

1.24 A

6.3 A

16.1 A

23.7 A

24.0 A

25 A

208

1

60 Hz

5.0 A

19.7 A

50.6 A

75.3 A

76.6 A

80 A

230

1

60 Hz

5.0 A

21.8 A

55.9 A

82.7 A

84.0 A

90 A

208

3

50 Hz

7.8 A

11.4 A

29.2 A

48.4 A

50.3 A

55 A

230

3

50 Hz

7.8 A

12.6 A

32.3 A

52.6 A

54.6 A

60 A

380

3

50 Hz

1.7 A

8.3 A

21.3 A

31.3 A

31.7 A

35 A

415

3

50 Hz

1.7 A

7.6 A

14.6 A

23.8 A

24.3 A

25 A

208

1

50 Hz

7.8 A

19.7 A

50.6 A

78.0 A

80.0 A

85 A

230

1

50 Hz

7.8 A

21.8 A

55.9 A

85.5 A

87.4 A

95 A

TEMPSTAR 40° Rise (12 kW)

Volts Phase

Freq

208

3

230

3

460

3

208

1

230

1

208

3

230

3

380

3

415

3

208

1

230

1

07610-003-61-42-W

60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz

Wash Motor 5.0 A 5.0 A 1.24 A 5.0 A 5.0 A 7.8 A 7.8 A 1.7 A 1.7 A 7.8 A 7.8 A

Wash Heater 11.4 A 12.6 A 6.3 A 19.7 A 21.8 A 11.4 A 12.6 A 8.3 A 7.6 A 19.7 A 21.8 A

Rinse Heater 25.0 A 27.7 A 13.8 A 43.3 A 47.9 A 25.0 A 27.7 A 31.6 A
21.6 43.3 A 47.9 A

Total Load 41.4 A 45.3 A 21.4 A 68.0 A 74.7 A 44.2 A 48.0 A 41.6 A 30.9 A 70.8 A 77.5 A

MCA 42.7 A 46.6 A 21.7 A 69.3 A 76.0 A 46.1 A 50.0 A 42.0 A 31.3 A 72.8 A 79.4 A

MOP 45 A 50 A 25 A 70 A 80 A 50 A 55 A 45 A 35 A 80 A 85 A
6

SPECIFICATIONS

ELECTRICAL REQUIREMENTS

Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice. On three-phase machines, imbalanced wild leg goes to L3. Also see the Motor Rotation section.
i

TEMPSTAR NB Volts Phase

Freq

Wash Motor

Wash Heater

Total Load

MCA

MOP

208

3

60 Hz

5.0 A

11.4 A

16.4 A

17.7 A

20 A

230

3

60 Hz

5.0 A

12.6 A

17.6 A

18.9 A

20 A

460

3

60 Hz

1.24 A

6.3 A

7.5 A

7.8 A

15 A

208

1

60 Hz

5.0 A

19.7 A

24.7 A

26.0 A

30 A

230

1

60 Hz

5.0 A

21.8 A

26.8 A

28.1 A

30 A

208

3

50 Hz

7.8 A

11.4 A

19.2 A

21.1 A

25 A

230

3

50 Hz

7.8 A

12.6 A

20.4 A

22.3 A

30 A

380

3

50 Hz

1.7 A

8.3 A

10.0 A

10.4 A

15 A

415

3

50 Hz

1.7 A

7.6 A

9.3 A

9.7 A

15 A

208

1

50 Hz

7.8 A

19.7 A

27.5 A

29.4 A

35 A

230

1

50 Hz

7.8 A

21.8 A

29.6 A

31.5 A

35 A

TEMPSTAR S Volts Phase

208

3

230

3

460

3

208

1

230

1

Freq 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz

Wash Motor 5.0 A 5.0 A 1.24 A 5.0 A 5.0 A

Total Load 5.0 A 5.0 A 1.24 A 5.0 A 5.0 A

MCA 6.3 A 6.3 A 1.6 A 6.3 A 6.3 A

MOP 15 A 15 A 15 A 15 A 15 A

07610-003-61-42-W

7

INSTALLATION

INSTRUCTIONS

INSPECTION Before installing the machine, check packaging and machine for damage. If packaging
is damaged, the machine might also be damaged. If there is damage to both

packaging and machine, do not throw away the packaging. The machine has been

Do not throw away packaging if damage is
evident!

inspected and packed at the factory and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others might result in damage to the machine while in transit. If so, do not return the machine to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the

damage and complete an inspection report. You must contact the carrier and the

dealer within 48 hours of receiving the machine.

UNPACKING Unpack the machine and ensure there are no missing parts. If an item is missing,
contact the manufacturer immediately. VER system for VER model is shipped in separate packaging and must be installed before proceeding with machine
installation.

VER SYSTEM 1. Ensure hoses are connected to VER system. ASSEMBLY
Long Red Hose
Blue Hose

Short Red Hose
Gauge Hose

2. Locate bag inside the machine with four 1/4-20 bolts. These secure VER system to the machine.
Locate bolts in bag inside the machine.

07610-003-61-42-W

8

INSTALLATION

INSTRUCTIONS

VER SYSTEM 2. Lift VER system up and over lower air inlet, then align and slide into lower air

ASSEMBLY

inlet. VER system slides inside lower air inlet at the seam.

!
WARNING
WARNING! Use proper lifting techiques or use a lifting aid.

Lower Air Inlet
Seam

3. Install four 1/4-20 bolts located in Step 1 with 7/16 wrench.

7/16 wrench used in this step.
Bolts located in Step 1 used in this step.

9/16 wrench used in this step.

4. Use 9/16 wrench to connect gauge hose to side of tee on plumbing from booster.

Apply thread tape to threads of hose before connecting.

Hose is cut-to-length and will only reach intended
connection point.

07610-003-61-42-W

9

INSTALLATION

INSTRUCTIONS

VER SYSTEM 5. Use adustable wrench to connect long red hose to top of tee on plumbing from ASSEMBLY booster.

Adjustable wrench used in this step.
Apply thread tape to threads of hose before connecting.
Hose is cut-to-length and will only reach intended
connection point.

6. Use adustable wrench to connect short red hose to rinse injector.
Adjustable wrench used in this step.
Apply thread tape to threads of hose before connecting.
Hose is cut-to-length and will only reach intended
connection point.
7. Use adustable wrench to connect blue hose to coupling on plumbing going to booster.

Adjustable wrench used in this step.
Apply thread tape to threads of hose before connecting.
Hose is cut-to-length and will only reach intended
connection point.

07610-003-61-42-W

10

INSTALLATION

INSTRUCTIONS

VER SYSTEM 8. Tidy hoses by sliding them under clamps. ASSEMBLY

Black wire and white wire are shipped disconnected on end shown, but are already connected inside control box.

9. Locate wire connectors at top of VER system (near fans) and connect black wire and white wire from machine control box (located in black cord routed from control box), black in one connector and white in the other.

!
CAUTION
CAUTION! Fan wires must be connected to black wire and white wire before proceeding
with machine installation!

10. Tidy wires and lock them in place with p-clamp on top of VER system.

11. VER system is now assembled.

07610-003-61-42-W

11

INSTALLATION

INSTRUCTIONS

LEVELING The machine must be level in its operating location to prevent damage to the machine
during operation and to ensure best results. The machine comes with four adjustable bullet feet, which can be turned using a pair of channel locks (or by hand if the machine can be raised safely). Ensure that the machine is level from side-to-side and front-to-back before making any connections.

PLUMBING Plumbing connections must comply with all applicable local, state, and national
plumbing codes. The plumber is responsible for ensuring the incoming water line is

thoroughly flushed before connecting it to any component of the machine. It is very

Plumber MUST flush the incoming water line!

important to remove all foreign debris from the water line that might potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line--and any expenses resulting from this fouling--are

not the responsibility of the manufacturer.

A water hardness test MUST be performed.

A water hardness test must be performed to determine if a water treatment system needs to be installed.

WATER SUPPLY If water hardness tests at greater than 3 GPG, install the Scaltrol Water Treatment

CONNECTION:

system (see the Plumbing Options page) into the water line before the machine's incoming water connection point. A water shut-off valve should be installed to allow

WATER HARDNESS access for service.

GREATER THAN

3 GPG

WATER SUPPLY If water hardness tests at lower than 3 GPG, install the water supply line directly to

CONNECTION:

the machine's incoming water connection point. installed to allow access for service.

A water shut-off valve should be

WATER HARDNESS

LOWER THAN 3 GPG

07610-003-61-42-W

12

INSTALLATION

INSTRUCTIONS

STEAM LINE Steam model comes with lines to connect the source steam. Connect all steam

CONNECTION lines to the machine as all applicable codes provide. See machine data plate for



information concerning steam flow pressure. Click here or on the instructions icon for the Steam Booster manual.

PRESSURE The manufacturer recommends installation of a pressure regulating valve (PRV)

REGULATOR in the incoming water line to ensure proper flowrate at all times and offers these



devices as options (see the Plumbing Options page). The PRV comes standard on the TempStar VER but ships inside the machine. Click here for install instructions.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a "no flow" condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

SHOCK ABSORBER The manufacturer also recommends installation of a shock absorber in the incoming
water line and offers these devices as options (see the Plumbing Options page). This prevents line hammer/hydraulic shock--induced by the solenoid valve as it operates--from causing damage to the equipment.
CONNECTING THE The machine's drain is a gravity-discharge drain. All piping from the 1 1/2" NPT DRAIN LINE connection on the wash tank must be pitched (1/4" per foot) to the floor or sink drain.
All piping from the machine to the drain must be a minimum 1 1/2" NPT and must not be reduced. There must also be an air-gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 GPM.

EXHAUST FAN Determine which exhaust fan timer is on the machine (located in the control box) TIMER and click the instructions icon below that timer to access programming instructions.

07610-003-61-42-W





13

INSTALLATION

INSTRUCTIONS

CHEMICAL

Detergent

CONNECTIONS Connect detergent by removing bulkhead fitting on back of the machine and
replacing it with appropriate dispensing equipment.

Chemical connections should be made by chemical supplier.

Using deionized water or other aggressive fluids will result in corrosion and
failure of components and
will void the warranty.

Detergent Probe Installs Here

!
WARNING
WARNING! Some of the chemicals used in
dishwashing can cause chemical burns if they come in contact with skin. Wear protective gear when handling these chemicals.
If any skin comes in contact with these chemicals, immediately follow the instructions provided with the chemicals for treatment.

Rinse-aid Connect rinse-aid by removing brass plug at base of rinse injector and replacing it with appropriate dispensing equipment. See Plumbing - VER page for a depiction of VER rinse injector.
Rinse-aid



Dispenser Electrical Connections Electrical connections for chemical dispensers are made on a fuse block inside

control box. Click here for a depiction of fuse block and connection locations.

PLUMBING CHECK Slowly turn on water supply to the machine after incoming fill line and drain line
have been installed. Check for any leaks and repair as required. All leaks must be repaired before operating the machine.

07610-003-61-42-W

14

INSTALLATION

INSTRUCTIONS

ELECTRICAL POWER Electrical and grounding conductors must comply with applicable portions of CONNECTIONS National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Data plate is located on right side of the machine. Refer to data plate for machine operating requirements, machine voltage, total amperage, and serial number.

Disconnect electrical power supplies and
lockout/tagout in accordance with appropriate procedures and codes at the disconnect switch.

1. Open control box by using a phillips screwdriver to remove four screws on front cover of control box.
2. Install 3/4" conduit into pre-punched holes in back of control box.
3. Route power wires and connect to power block and grounding lug.
4. Install service wires (L3 for 3-Phase only) to appropriate terminals as they are marked on terminal block.

If necessary, see Heaters page for phase conversion kit.

NOTICE

Imbalanced

wild leg goes to L3.

3

Ground

L1 L2 L3

!
CAUTION



5. Install grounding wire into lug provided. 6. Tighten connections.
NOTICE "DE-OX" or similar anti-oxidation agent should be used on all power connections.
CAUTION! Improperly connecting external devices can cause damage to the machine and/or electrical infrastructure! Click here for a wiring guide.

07610-003-61-42-W

15

INSTALLATION

INSTRUCTIONS

MOTOR ROTATION On 3-Phase machines only, correct pump motor rotation must be verified before
the machine is operated. Failure to do so can result in damage to the machine and

i

components.

1. Follow Filling the Wash Tub section.

2. Locate wash pump motor and identify arrow decal which shows correct motor

!

rotation (if no decal is present, correct rotation is away from pump volute).

CAUTION

Pump Volute

Arrow Decal

CAUTION! On 3-Phase

machines only, correct

pump motor rotation

must be verified before operation!

Motor Fan

3. Flip mode switch to "MANUAL" and start the machine. 4. Observe rotation of motor fan and quickly stop the machine. 5. If rotation is incorrect, disconnect electrical power and reverse L1 and L2
connections at terminal block shown in section above.

VOLTAGE CHECK Ensure power switch is in "OFF" position and apply power to the machine. Check
incoming power at terminal block and ensure it corresponds with voltage listed

on data plate. If not, contact a qualified service agency. Do not run the machine

i

if voltage is too high or too low. Shut off service breaker and advise all proper

personnel of the location of breaker and any problems. Replace control box cover

and tighten-down screws.

SURROUNDING This is a commercial dishmachine and reaches temperatures that can exceed AREA those generated by a residential machine. Surrounding countertops, cabinets, flooring
material, and subflooring material must be designed and/or selected with these higher temperatures in mind.
NOTICE Any damage to surrounding area caused by heat/moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by the manufacturer.
TEMPERATURE The temperature setpoints on the machine have been set at the factory. They should SETPOINTS only be adjusted by an authorized service agent.

FALSE PANEL/ The manufacturer offers an optional False Panel Kit for corner installations. See the CORNER INSTALL Kits page for kit part number. Click here for false panel/corner install instructions.


07610-003-61-42-W

16

OPERATION

OPERATING INSTRUCTIONS

PREPARATION Before operating the machine, verify the following:
1. Tank is clean and free of debris. 2. Wash arms, rinse arms, sump strainer, and scrap screen are all installed
correctly. 3. Standpipe is installed.

Wash & Rinse Arms, Scrap Screen

Sump Strainer

Standpipe

POWER UP To energize the machine, turn on power at service breaker. Voltage should have
been previously verified. If not, verify voltage.

FILLING THE Ensure mode switch is in "AUTO" position, and place power switch into "ON" WASH TUB position. The machine will fill automatically and shut-off when appropriate level
is reached (just below scrap screen). Wash tub must be completely filled before operating wash pump to prevent damage to components. Once wash tub is filled, the machine is ready for operation.

WARE Proper ware preparation will help ensure good results and fewer re-washes. If not PREPARATION prepared properly, ware might not come out clean and efficiency of the machine
will be reduced. Putting unscraped dishes into the machine affects its performance, so scraps should always be removed from ware before being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes.
Place cups and glasses upside-down in racks so they don't hold water during the cycle. The machine sanitizes as well as cleans. To do this, ware must be properly prepared before being placed in the machine.

DAILY MACHINE Refer to Preparation section and follow instructions there. Afterward, ensure PREPARATION chemicals are supplied to the machine. If not, contact chemical supplier.

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17

OPERATION

OPERATING INSTRUCTIONS

WARM-UP CYCLES For first operation of each day, it might be necessary to run the machine through
three cycles to ensure all cold water is out of the system and to verify that the machine is operating correctly. To cycle the machine, ensure power is on and tub has filled to correct level. Lift and close door and cycle light will illuminate. The machine will start, run through cycle, and shut-off automatically. Repeat this two more times. The machine is now ready.

WASHING A To wash a rack, open door completely (avoiding hot water that might drip) and slide RACK OF WARE rack into the machine.
Close door and the machine will start automatically. Once cycle is complete, open door and remove rack of clean ware. Replace with a rack of soiled ware and close door. Repeat this process.

OPERATIONAL Based on use, scrap screen might become clogged with soil and debris as workday INSPECTION progresses. Operators should regularly inspect scrap screen to ensure it has not be-
come clogged. If clogged, it will reduce washing capability of the machine. Instruct operators to clean-out scrap screen at regular intervals or as required by workload. Do NOT beat strainers to remove debris.
SHUTDOWN & 1. Turn machine off by flipping power switch to "OFF." CLEANING

!
WARNING
WARNING! Wash tank water will be hot!

2. Open door and allow steam/heat to escape. 3. Remove standpipe and allow tub to drain.

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18

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN & 4. Remove scrap screen and sump strainer. CLEANING

5. Use a hand-scraper to scrape foodsoil into a trash basket.

6. Rinse with pre-rinse hose and replace. 7. Remove all wash and rinse arms.

8. Remove end-caps from the arms.

07610-003-61-42-W

9. Clean nozzles with a brush. 10. Use a small wire or toothpick to remove remaining debris or lime deposits from
nozzles. 11. Flush arms with water.
19

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN & 12. Replace end-caps and ensure they are tight. CLEANING

13. Spray or wipe out interior of the machine.

14. Replace wash and rinse arms.

15. Ensure sump strainer and scrap screen are clean and securely in place.

16. Use stainless steel polish to clean and protect outside of the machine.
VER COIL CLEANING Coil on VER model must be inspected periodically. If the coil is greasy, dirty, or
there is scale build-up, click here for cleaning instructions.


07610-003-61-42-W

20

OPERATION

DETERGENT CONTROL

DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how CONTROL efficiently the machine will operate. Using detergent in proper amounts can become
a source of substantial savings. A qualified water treatment specialist can determine
what is needed for maximum efficiency from the detergent.

See Water Supply Connection section for
more information on water treatment.

1. Hard water greatly affects performance of the machine, causing amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends installation of water treatment equipment.
2. Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.

3. Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to the machine only. Discuss this option with a qualified water treatment specialist.

4. Machine operators should be properly trained on how much detergent is to be used per cycle. Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators.

5. The machine requires chemicals be provided for proper operation and sanitization and require installation of third-party chemical feeders to introduce these chemicals to the machine. Contact a chemical supplier with any questions.

6. Water temperature is an important factor in ensuring the machine functions

properly. The machine's data plate details what the minimum temperatures must

i

be for the incoming water supply, the wash tank, and the rinse tank. If minimum

requirements are not met, there is a possibility that dishes will not be clean or

sanitized.

7. Instruct machine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem.

07610-003-61-42-W

21

OPERATION

DELIMING

DELIMING To delime the machine, follow steps below. Tank capacities of the machine can be
found on Operating Parameters page.
1. Remove rinse arms and place in sink with deliming solution. 2. Disconnect or turn off chemical feeder pumps. 3. Add deliming solution per chemical supplier's instructions. 4. Close door and turn the machine on in "MANUAL" mode. 5. Run the machine for length of time recommended by chemical supplier. 6. Flip mode switch to "AUTO" to shut the machine off. 7. Open door and step away for five minutes. 8. Inspect inside of the machine. If the machine is not delimed, run again. 9. When clean, drain and re-fill the machine. 10. Run two cycles in "AUTO" to remove residual deliming solution. 11. Drain and re-fill the machine. 12. Flush rinse arms with water and replace.
Mode Switch

!
CAUTION

Power Switch
CAUTION! The machine is not recommended for use with deionized water or other aggressive fluids. Using deionized water or other aggressive fluids will result in corrosion and failure of components and will void the warranty.

07610-003-61-42-W

22

MAINTENANCE

PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE
!
WARNING

The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by qualified service personnel.
WARNING! Unqualified personnel performing maintenance on the machine may void the warranty, lead to larger problems, or cause harm to the operator.
Following operating and cleaning instructions in this manual will result in the most efficient results from the machine. As a reminder, here are some steps to take to ensure the machine is being used the way it was designed to work:

i
!
CAUTION
CAUTION! Do NOT beat strainers to
remove debris!

1. Ensure water temperatures match those listed on machine data plate. A loss of temperature can indicate a larger problem.
2. Ensure all strainers are clean and securely in place before operating the machine. When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers with a rag and rinse with water if necessary. Use a toothpick to dislodge any stubborn debris.
3. Ensure all wash and rinse arms are secure in the machine before operating. 4. Ensure standpipe is in position before operating. 5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks. 7. Ensure glasses are placed upside-down in rack.
8. Ensure all chemicals being injected into the machine are at correct concentrations.
9. Clean the machine at end of every day/shift per Shutdown and Cleaning section. 10. Follow all safety procedures, whether listed in this manual or put forth by local,
state, or national codes/regulations.

RESISTANCE-TO-TEMPERATURE VALUES

R (k) 11.58 10.37 9.30 7.78 3.05 2.54 2.18 1.58 1.45 1.33 1.16 0.96

°F 69.8 75.2 80.6 89.6 140.0 150.8 159.8 179.6 185.0 190.4 199.4 212.0

07610-003-61-42-W

23

TROUBLESHOOTING

TROUBLESHOOTING

!
WARNING

WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many tests require the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

OBSERVATION

POSSIBLE CAUSE

REMEDY

Machine will not fill after door is closed.
Power "ON" light is illuminated.

1. Faulty rinse solenoid valve. 2. Faulty door switch. 3. Fouled/faulty high-level probe.

1. Repair or replace valve as required.
2. Verify wiring of switch; if correct, replace switch.
3. Clean probe if fouled. If clean and still not working, replace.

Machine will not fill after 1. Service breaker tripped.

door is closed.
Power "ON" light is NOT illuminated.

2. Machine not connected to power source.

3. Faulty power source.

Machine will not run after door is closed. Power "ON" light is illuminated and the machine is filling.
Machine runs continuously in the wash cycle.

1. Timer is faulty.
2. Wash motor faulty/damaged.
3. Wash motor contactor faulty. 1. Machine is in Delime mode. 2. Timer motor is faulty. 3. Cam timer jammed by
obstruction. 1. Faulty heater element.

Wash or rinse heater does not work.

2. Faulty heater contactor.
3. Misadjusted/faulty thermostat(s).

1. Reset. If breaker trips again, contact an electrician to verify amp draw of the machine.
2. Verify the machine has been properly connected to power source.
3. Verify wiring of switch; if correct, replace switch. 1. Verify timer is receiving power. If so, replace timer
assembly.
2. Verify wash motor is getting power. If so, replace motor.
3. Check for continuity; if contacts are open, replace contactor.
1. Flip mode switch to "AUTO."
2. Verify timer is rotating. If not, verify motor is receiving power. If so, replace motor and/or timer assembly.
3. Remove obstruction.
1. Check element for continuity; if open, replace heater.
2. Replace contactor.
3. Verify operation and setting of thermostats, replace if necessary.

Machine fills slowly and/or rinse is weak.

1. Clogged or obstructed rinse arms.
2. Low incoming water pressure.

1. Remove and clean rinse arms.
2. Adjust water pressure regulator to ensure there is 10 ± 2 PSI flow.

Rinse water not reaching required temperature.

3. Y-strainer is clogged. 1. Faulty rinse heater.
2. Mis-adjusted/faulty thermostat(s).
3. Rinse thermometer is defective.

3. Clean out Y-strainer. 1. Check element for continuity; if open, replace heater.
2. Verify operation and setting of thermostats, replace if necessary.
3. Replace thermometer.

07610-003-61-42-W

24

TROUBLESHOOTING

TROUBLESHOOTING

!
WARNING
OBSERVATION Machine doesn't drain when power switch is flipped to "OFF."

WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many tests require the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

POSSIBLE CAUSE 1. Drain clogged.

REMEDY 1. Remove obstruction.

2. Standpipe not removed before draining.

2. Remove standpipe and run drain cycle again.

Incorrect water pressure displayed during Fill or Rinse modes.

1. Water turned off.

1. Turn water on.

Wash water is not reaching required temperature.

1. Faulty wash heater. 2. Misadjusted/faulty thermostat(s).

1. Check element for continuity; if open, replace heater.
2. Verify operation and setting of thermostats, replace if necessary.

3. Wash thermometer is defective. 3. Replace thermometer.

Door will not close completely.

1. Improper spring tension.
2. Obstruction in door channel.
3. Door panels are not square with frame.
1. Wash pump seal defective.

Water leaks at wash 2. Petcock or pump drain (if

pump.

equipped) not shut/tight.

1. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting tension. Tighten nuts back when done.
2. Remove obstruction.
3. Adjust frame to accommodate the door panels.
1. Replace seal.
2. Close or tighten.

Will not rinse during autocycle.
Dishes are not coming clean.

3. Loose hoses (hose clamps) on the wash pump.
1. Defective rinse solenoid.

3. Tighten hose clamps. 1. Repair or replace rinse solenoid as required.

2. Faulty timer.

2. Replace timer.

3. No water to the machine.
1. Machine temperatures are not up to minimum requirements.

3. Verify there is water at 10 ± 2 PSI connected to the machine.
1. Verify incoming water, rinse water, and wash water match required temperatures as listed on machine data plate.

2. No detergent/too much detergent.

2. Adjust detergent concentration as required for amount of water held by the machine.

07610-003-61-42-W

25

PARTS
32 5 6
7 6 2 43
37 39 8
07610-003-61-42-W

6

4

16

31

66

CONTROL BOX
4 23 6
24

17 18 20 6
26

PARTS

11 14

12 15

27

CONTROL BOX

13

41 9

40

10 42

25

07610-003-61-42-W

22

22 21

21 21

27

PARTS

208/230 V

Fuses
or

CONTROL BOX
460 V

EXHAUST FAN CONTROL
MAXIMUM LOAD 1 AMP, 240/120 VAC

WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING

CONSTANT VOLTAGE CONNECTION

RINSE-AID DISPENSER CONNECTION

DETERGENT DISPENSER CONNECTION

LIVE WHEN MACHINE POWER SWITCH IS ON

LIVE WHEN RINSE VALVE IS OPEN

LIVE WHEN WASH PUMP MOTOR IS ON

INPUT L1 (EXTERNAL)

OUTPUT TO FUSE: 3 AMP SLOW-ACTING FUSE: 3 AMP SLOW-ACTING FUSE: 3 AMP SLOW-ACTING

EXT. RELAY

L1 OUT

L2 OUT

L1 OUT

L2 OUT

L1 OUT

L2 OUT

Fuse,1 A, Fast-acting
05999-004-47-87 Littelfuse P/N - 0312001.HXP
Qty - 2 (2 per output)

Fuse, 3 A, Slow-acting 05999-004-44-34
Littelfuse P/N - 0313003.HXP Qty - 6 (2 per output)

EXHAUST FAN CONTROL

WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING

CONSTANT VOLTAGE CONNECTION

RINSE-AID DISPENSER CONNECTION

DETERGENT DISPENSER CONNECTION

MAXIMUM LOAD 1 AMP, 240/120 VAC

LIVE WHEN MACHINE POWER SWITCH IS ON

LIVE WHEN RINSE VALVE IS OPEN

LIVE WHEN WASH PUMP MOTOR IS ON

INPUT L1 (EXTERNAL)

OUTPUT TO FUSE: 200 mA SLOW-ACTING FUSE: 200 mA SLOW-ACTING FUSE: 200 mA SLOW-ACTING

EXT. RELAY

240 VAC OUT

240 VAC OUT

240 VAC OUT

Fuse,1 A, Fast-acting
05999-004-47-87 Littelfuse P/N - 0312001.HXP
Qty - 2 (2 per output)

Fuse, 200 mA, Slow-acting
05999-004-44-33 Littelfuse P/N - 0313.200HXP
Qty - 6 (2 per output)

26
30
36 1
34 33

07610-003-61-42-W

28 29
28

PARTS

ITEM 1 2 3 4 5 6 7 8
8a 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY 1 1 2 2 1 17 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 3 2 1 1 1 1 1 4 4 1

DESCRIPTION Control Box Weldment Timer Bracket Locknut, 6-32 Contactor, 4-Pole Terminal Block Locknut, 10-24 Contactor, Wash Motor Relay Relay, (415 V, 3 PH, 5 Wire Only) Light, Green Light, Red Temperature Gauge, 96" Temperature Gauge, 48" Light, Yellow Decal, Wash 150 °F Min Decal, Rinse 180 °F Min Ground Lug Bracket, Liquid Level Control Board Liquid Level Control Board Tricnut, 6-32 Screw, 6-32 x 5/8" Plug, 1/2" Grommet, 7/8" Split Bushing Snap Clamp, Hose 1/4" - 1/3" Decal, Warning-Disconnect Power Cover, Top Mount Control Box Decal, Control Box Lockwasher, Int. Tooth #10 Screw, 10-32 x 3/8" Phillips Truss Head Decal, Copper Conductors

07610-003-61-42-W

CONTROL BOX
PART NUMBER 05700-003-30-14 05700-003-02-08 05310-373-03-00 05945-004-43-74 05940-011-48-27 05310-373-01-00 05945-002-74-20 05945-111-47-51 05945-111-89-75 05945-111-44-43 05945-111-44-45 06685-004-31-46 06685-004-31-47 05945-111-44-44 09905-002-97-61 09905-002-97-62 05940-200-76-00 05700-002-13-22 06680-200-08-21 05340-118-04-00 05305-011-39-85 05975-011-47-81 05975-200-40-00 05975-210-05-00 05975-002-61-43 09905-004-08-16 05700-002-23-03 09905-003-97-36 05311-273-03-00 05305-173-12-00 09905-011-47-35
29

PARTS

CONTROL BOX

ITEM 31 32 33 34 35
36
37
38 39 40 41 42 43
43a 43b 44 44a 44b 45 46

QTY 1 1 1 1 2 1 1
1
4 4 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

PART NUMBER

Decal, Ground

09905-011-86-86

Decal, L1, L2

09905-002-78-67

Bracket, Fuse Strip

05700-002-42-03

Fuse Holder, 6-pole

05920-002-42-13

Screw, 6-32 x 3/8" with Tooth Washer

05305-002-25-91

Decal, Dispenser Connection

09905-003-34-09

Decal, Dispenser Connection (460 V Machine Only)

09905-004-43-81

Kit, Universal Timer with Bracket

06401-003-80-83

Universal Timer, Fused

05945-003-75-23

Locknut, 10-32

05310-373-02-00

Screw 10-32 x 1"

05305-002-19-42

Switch, Rotary Selector

05930-003-97-61

Switch, Operation

05930-301-53-00

Switch, Power

05930-011-49-55

Exhaust Fan Timer, One-Shot

05945-004-34-92

Din Rail, One-Shot Timer (Not Shown)

05935-004-47-77

Screw, Phillips Pan Washer (Not Shown) Transformer, 460 V Machine Only (Not Shown) Fuse Holder, Single, 460 V Machine Only (Not Shown) Fuse, 1 A, Bussman P/N FNQ-R-1, 460 V Machine Only (Not Shown) Pump Contactor, 460 V Machine Only (Not Shown) Overload, 4NK0AKY 1.7-2.6, 460 V Machine Only (Not Shown)

05305-004-47-78 05950-111-65-93 05920-011-72-89 05920-002-67-23 05945-002-65-00 05945-002-65-02

07610-003-61-42-W

30

PARTS
2
3

HOOD

4

ITEM 1 2 3 4 5

QTY 2 6 6 4 6

1
DESCRIPTION Hood Support Bolt, 1/4-20 x 1/2" Washer, Flat, SS, 1/4-20 Spacer, Sleeve Hood Locknut, 1/4-20 with Nylon Insert (Not Shown)

PART NUMBER 05700-002-78-99 05305-274-21-00 05311-174-01-00 05700-003-55-15 05310-374-01-00

07610-003-61-42-W

31

PARTS
23 18
07610-003-61-42-W

DOOR & ARM

3c 3d
3e

3d 3a

18 24
22

3b
11 12 10 14
29 30
20 19
11 12

3

26 1
16 15

2 26
4
5

6 7
8

18 17
12 11 19

32

PARTS

ITEM 1 2 3
3a 3b 3c 3d 3e 4 5 6 7 8 9 10 11 12 13 14 15 16
17
18 19 20 21 22
23

QTY 1 2 2 1 1 1 2 1 2 2 2 2 4 2 2 4 4 2 2 1 2 1 1 6 2 2 4 2 1 1

DESCRIPTION Cantilever Arm Spring Pin, 1/4" x 1 1/8" Yoke Assembly Cotter Pin Yoke Clevis Pin, 5/16" x 1 3/8" Nylon Washer Bushing Rod, Spring Spring Bolt, Cantilever Hanger Eye 3/8-16 Washer, 3/8" ID x 7/8" OD Nut, 3/8-16 S/S Hex Connector, Cantilever Arm Screw, 1/4-20 x 1 1/2" Washer, 1/4" Locknut, 1/4-20 Hex with Nylon Insert Low Profile Sleeve, Cantilever Arm Plug, Cantilever Arm Magnet, Reed Switch Locknut, 8-32 Hex with Nylon Insert Door, Right Side (Complete Assembly) Door, Right Side (Weldment with Studs) Guide, Door Screw, 1/4-20 x 1/2" Spacer, PB Bolt Locknut, 1/4-20 Hex with Nylon Insert (Not Shown) Door Connector Bracket Door, Front with Decal (Complete Assembly) Door Only, Front

DOOR & ARM
PART NUMBER 05700-031-50-67 05315-407-06-00 05700-000-75-77 05315-207-01-00 05700-000-75-78 05315-700-01-00 05311-369-03-00 03120-100-03-00 05700-003-67-39 05340-109-02-00 05306-956-05-00 05311-176-02-00 05310-276-01-00 05700-011-90-99 05305-274-23-00 05311-174-01-00 05310-374-02-00 05700-000-85-69 05340-011-35-00 05930-111-51-68 05310-272-02-00 05700-004-07-47 05700-002-29-85 05700-111-33-59 05305-274-02-00 05700-000-29-40 05310-374-01-00 05700-021-33-39 05700-002-30-89 05700-002-67-71

07610-003-61-42-W

33

PARTS

ITEM
24
25 26 27 28 29 30

QTY 1 1 1 1 1 2 1 1 1 1

DESCRIPTION Door, Left Side (Complete Assembly) Door, Left Side (VER, Complete Assembly) Door Only, Left Side Door Only, Left Side (VER) Door Connecting Plate (Not Shown) Bracket, Cantilever Arm Support Wear Button, 1/2" Dia. UHMW (Not Shown) Door Interlock Bracket (Not Shown) Cover, Door Magnet Switch, Door/Cycle

DOOR & ARM
PART NUMBER 05700-002-30-87 05700-004-24-32 05700-002-29-86 05700-004-24-34 05700-002-20-78 09515-003-15-64 05700-011-88-01 05700-004-23-17 05700-004-07-39 05930-003-05-84

07610-003-61-42-W

34

PARTS

TUB

6

8

5

1

7

4

2

15

2

16 15 17

11

9 10 12

14 33
36

13 10
37 32
25

31 34 35

18

24

23

3

21 22

26

27 29

19

20

30 28

18a 18c

07610-003-61-42-W

18b

35

PARTS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12
12a 12b 13 13a 14 15 16 17 18 18a 18b 18c 19
20
21 22 23 24 25

QTY 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 1 5 1

DESCRIPTION Track Assembly Bulk Head Plug Wash Motor Gasket O-ring Bolt, Hex 3/8-16 x 1 1/4" Long Lower Wash Manifold Sump Strainer Bracket, Sump Strainer Locknut, 1/4-20 with Nylon Insert Scrap Screen Standpipe Support, Ball Stop Lift (Not Shown) Ball Stop Lift (Not Shown) Overflow Support Bracket Shim, Overflow Support (Not Shown) O-ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Nut, 1/4-20 Hex Nut Pump Support Adjustable Bracket Bracket, Pump Support Clamp, Hose 5 5/8" to 6" Connector, 1/2" Nut, 3/8-16 Hex Lockwasher 3/8" Heater Probe, High Water Thermostat, Elan Electric Dual

07610-003-61-42-W

TUB
PART NUMBER 05700-002-01-00 04730-609-05-00 See Motors page. 05700-111-35-03 05330-111-35-15 05305-276-10-00 05700-031-46-00 05700-002-16-13 05700-001-22-24 05310-374-02-00 05700-003-07-76 05700-001-25-69 05700-002-91-55 05700-002-91-54 05700-001-27-55 05700-002-96-48 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 05310-011-66-49 05700-002-20-41 05700-002-68-31 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 See Heaters page. 06680-200-02-68 06685-004-17-27
36

PARTS

ITEM 26 27 28 29 30 31 32 33 34 35 36 37

QTY 4 4 4 1 1 1 1 1 1 1 1 1

DESCRIPTION Lockwasher, 5/16", Split Nut, Hex, 5/16-18 Locknut, 10-24 with Nylon Insert Cover, Wash Heater Decal, Warning-Disconnect Power Harness, 5-Connector Thermostat Mounting Bracket Wash Heater Gasket Probe, Thermistor 4" Thermostat, High Limit Fitting, 1/4" Imperial Brass Harness, 4-Connector

TUB
PART NUMBER 05311-275-01-00 05310-275-01-00 05310-373-01-00 05700-031-47-57 09905-004-08-16 05700-004-23-78 05700-004-22-17 05330-011-47-79 06685-004-17-26 05930-004-33-12 05310-924-02-05 05700-004-23-79

07610-003-61-42-W

37

PARTS
1

6 5

8 7

4 2

STEAM TUB

11

9

10

13

12

10

29

2 15 16
15 17
18
19

14
23 31

34 32

24
21 22 3 20

33 25 30
26 27 28

18a 18c

18b

07610-003-61-42-W

38

PARTS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12
12a 12b 13 13a 14 15 16 17 18 18a 18b 18c 19 20 21 22 23

QTY 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 1

DESCRIPTION Track Assembly Bulk Head Plug Wash Motor Gasket O-ring Bolt, Hex 3/8-16 x 1 1/4" Long Lower Wash Manifold Sump Strainer Bracket, Sump Strainer Locknut, 1/4-20 with Nylon Insert Scrap Screen Standpipe Support, Ball Stop Lift (Not Shown) Ball Stop Lift (Not Shown) Overflow Support Bracket Shim, Overflow Support (Not Shown) O-ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Nut, 1/4-20 Hex Nut Pump Support Adjustable Bracket Bracket, Pump Support Clamp, Hose 5 5/8" to 6" Connector, 1/2" Nut, 3/8-16 Lockwasher 3/8" Fitting, 1/4" Imperial Brass

STEAM TUB
PART NUMBER 05700-002-01-00 04730-609-05-00 See Motors page. 05700-111-35-03 05330-111-35-15 05305-276-10-00 05700-031-46-00 05700-002-16-13 05700-001-22-24 05310-374-02-00 05700-003-07-76 05700-001-25-69 05700-002-91-55 05700-002-91-54 05700-001-27-55 05700-002-96-48 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 05310-011-66-49 05700-002-20-41 05700-002-68-31 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 05310-924-02-05

07610-003-61-42-W

39

PARTS

ITEM

QTY

24

1

25

1

26

1

27

1

28

2

29

1

30

1

31

1

32

1

33

1

34

1



DESCRIPTION Probe, High Water Thermostat, High Limit Cover, Wash Heater Decal, Warning-Disconnect Power Locknut, 10-24 with Nylon Insert Steam Coil Probe, Thermistor 4" Thermostat Mounting Bracket Thermostat, Elan Electric Dual Harness, 5-Connector Harness, 4-Connector

Click here for the Steam Booster manual.

STEAM TUB
PART NUMBER 06680-200-02-68 05930-004-33-12 05700-031-47-57 09905-004-08-16 05310-373-01-00 05700-031-41-37 06685-004-17-26 05700-004-22-17 06685-004-17-27 05700-004-23-78 05700-004-23-79

07610-003-61-42-W

40

PARTS

1

2

FRAME
3

5 6

ITEM 1 2 3 4 5

QTY 4 4 1 4 4

DESCRIPTION Bolt, 1/4-20 x 1/2" Locknut, 1/4-20 Hex with Nylon Insert Front Panel Bullet Foot Flanged Bullet Foot (Optional)

07610-003-61-42-W

PART NUMBER 05305-274-02-00 05310-374-02-00 05700-002-36-65 05340-108-01-03 05340-002-34-86
41

PARTS

Complete Assemblies

208-230 V, 14 kW 70 Rise - 05700-004-43-33

208-230 V, 12 kW 40 Rise - 05700-004-52-19 460 V, 14 kW 70 Rise - 05700-004-53-22

 

460 V, 12 kW 40 Rise - 05700-004-53-21



 

RINSE TANK
             

 

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY
1 1 6 1 1 6 1 1 2 1 1 2 4 4 1 1 1 1 1

07610-003-61-42-W





 

!



CAUTION



 

DESCRIPTION

Tank, Rinse

Heater, Rinse

Lockwasher, Split 5/16"

Fitting, 1/4", Brass Nut/Sleeve

Gasket, Rinse Heater

Nut, Hex 5/16-18

Decal, Warning-Disconnect Power

Cover, Heater

Screw

Thermostat, High-limit

Bracket, High-limit Thermostat

Nut, 1/4-20

Washer, 1/4-20

Locknut, 1/4-20 Hex with Nylon Insert

Clamp, Wire 1/8", P-clip

Cover Door, New Rinse Tank

Washer, Flat

Locknut, Hex 8-32

Plug, 1/4", Brass (Not Shown)

CAUTION! TempStar & TempStar VER machines with serial numbers before 18C355287 have the rinse tank on the next page.
PART NUMBER
05700-004-50-86 See Heaters page. 05311-275-01-00 05310-924-02-05 05330-200-02-70 05310-275-01-00 09905-100-75-93 05700-004-51-34 05305-004-27-82 05930-004-33-12 05700-004-36-84 05310-004-23-96 05311-174-01-00 05310-374-01-00 05975-601-10-15 05700-004-52-21 05311-173-02-00 05310-272-02-00 04730-209-01-00

42

PARTS
CAUTION! TempStar & TempStar
! VER machines with serial numbers
CAUTION after 18C355287 have the rinse tank on the previous page. 10
6
5 4

2 3
1 11

RINSE TANK

13 See Heaters page.

12 9

78

ITEM 1 2 3 4 5 6 7 8
9
10 11 12 13

QTY 1 2 2 1 1 6 4 4 1 1 6 1 1 1

DESCRIPTION Tank, Rinse Locknut, 10-24 with Nylon Insert Washer, #10 Flat Decal, Warning-Disconnect Power Booster Tank Cover Nut, Hex, 5/16-18 Locknut, 1/4-20 with Nylon Insert Washer, 1/4", Flat Thermostat, Rinse Kit, Rinse Thermostat Replacement Washer, 5/16" Gasket, Rinse Heater Fitting, 1/4" Imperial Brass Probe, Thermistor 4"

PART NUMBER 05700-004-44-07 05310-373-01-00 05311-173-01-00 09905-004-08-16 05700-001-29-30 05310-275-01-00 05310-374-01-00 05311-174-01-00 05930-510-03-79 06401-011-66-55 05311-275-01-00 05330-200-02-70 05310-924-02-05 06685-004-17-26

07610-003-61-42-W

43

PARTS

2 1

STEAM COIL
3

8 7

6

5

ITEM
1 2 3 4 5 6 7 8

QTY
1 1 1 4 2 2 1 1

DESCRIPTION Complete Steam Coil Assembly Steam Coil Stand C, Steam Coil Support Stand D, Steam Coil Support Gasket, Steam Coil Washer, Steam Coil Adapter, Steam Coil Nut Stand A, Steam Coil Support Stand B, Steam Coil Support

07610-003-61-42-W

4
PART NUMBER 05700-002-08-62 05700-021-41-38 05700-002-08-52 05700-002-08-53 05700-001-17-86 05700-001-17-87 05310-011-17-85 05700-002-08-50 05700-002-08-51
44

PARTS

Complete Assemblies
(See next page for parts.)

MOTORS

See Motor Rotation section.

The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure you order the correct wash motor assembly for the model you are servicing, please refer to the following table:

MODEL All All All All All

VOLTS 208 208 230 230 460

Hz PHASE WASH MOTOR ASSEMBLY

60

1

06105-004-24-801

60

3

06105-004-24-801

60

1

06105-004-24-801

60

3

06105-004-24-801

60

3

06105-121-64-212

1Use P/N 06105-004-32-04 to order the motor only. 2Use P/N 06105-002-62-71 to order the motor only.
NOTICE When servicing a wash motor, it is important to refer to the wiring schematic found on the motor to ensure the motor is wired correctly. Different manufacturers of motors might not use the same wire color codes and your new motor might not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact the manufacturer immediately for technical support.

07610-003-61-42-W

45

PARTS
6

Parts
(See previous page for complete assemblies.)
1
2 3 4
5

MOTORS

The models covered in this manual come supplied with various wash motors (see previous page), depending on the characteristics of the machine. To ensure you order the correct parts for the model you are servicing, please refer to the following table:

ITEM 1 2 3 4 5 6

QTY 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Seal Plate, 208/230 V Seal Plate, 460 V Case O-ring, 208/230 V Case O-ring, 460 V Mechanical Seal, 208/230 V Mechanical Seal, 460 V Impeller Assembly, 208/230 V Impeller Assembly, 460 V Pump Casing 208/230 V Pump Casing 460 V Case Capscrew, 208/230 V

PART NUMBER 05700-002-81-87 05700-002-06-22 05330-002-81-83 05330-002-87-02 05330-002-34-22 05330-002-87-16 05700-002-81-86 05700-002-06-19 05700-002-85-01 05700-002-06-20 05305-002-81-88

07610-003-61-42-W

46

PARTS

HEATERS

Volts
208
208 208 208 230 230 230 230 380 415 440 460

Hz

Phase

50

1

50

3

60

1

60

3

50

1

50

3

60

1

60

3

50

3

50

3

50

3

60

3

Volts

Hz

208

50

208

50

208

60

208

60

230

50

230

50

230

60

230

60

380

50

415

50

440

50

460

60

TempStar

Wash Heater

Rinse Heater (12 kW)

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-121-47-39

04540-121-47-40

04540-002-44-31

04540-002-44-32

04540-002-43-09

04540-002-43-10

04540-121-65-99

04540-100-01-15

04540-121-65-99

04540-100-01-15

Rinse Heater (14 kW)
04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38
N/A 04540-121-63-39 04540-121-63-39

Phase
1
3 1 3 1 3 1 3 3 3 3 3

TempStar VER Wash Heater
04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-002-44-31 04540-002-43-09 04540-121-65-99 04540-121-65-99

Rinse Heater (14 kW)
04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38
N/A 04540-121-63-39 04540-121-63-39

07610-003-61-42-W

47

PARTS

HEATERS

Volts
208
208 208 208 230 230 230 230 380 415 440 460

TempStar NB

Hz

Phase

Wash Heater

50

1

04540-121-47-39

50

3

04540-121-47-39

60

1

04540-121-47-39

60

3

04540-121-47-39

50

1

04540-121-47-39

50

3

04540-121-47-39

60

1

04540-121-47-39

60

3

04540-121-47-39

50

3

04540-002-44-31

50

3

04540-002-43-09

50

3

04540-121-65-99

60

3

04540-121-65-99

TempStar with Round-Flanged Rinse Heater

Volts

HZ

Phase

208

50

1

Wash Heater 04540-121-47-39

Rinse Heater (12 kW) 04540-003-58-27

Rinse Heater (14 kW) 04540-003-58-28

208

50

3

04540-121-47-39

04540-003-58-27

04540-003-58-28

208

60

1

04540-121-47-39

04540-003-58-27

04540-003-58-28

208

60

3

04540-121-47-39

04540-003-58-27

04540-003-58-28

230

50

1

04540-121-47-39

04540-003-58-27

04540-003-58-28

230

50

3

04540-121-47-39

04540-003-58-27

04540-003-58-28

230

60

1

04540-121-47-39

04540-003-58-27

04540-003-58-28

230

60

3

04540-121-47-39

04540-003-58-27

04540-003-58-28

Heater Phase Conversion Kit 06401-004-00-22

07610-003-61-42-W

48

PARTS

Complete Plumbing Assembly 05700-004-54-52
Top View

PLUMBING

Back View

NOTICE
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape--used in conservative amounts--be applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as "pipe dope." Compounds can be ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and pressure gauge ball valves.

07610-003-61-42-W

49

PARTS

ITEM
1 2 3 4 5
6 7 8 9 10 11 12

QTY
1 1 1 3 1 1 1 3 3 1 1 1 2 1

DESCRIPTION
Plumbing, Complete Assembly Plumbing, Inlet Vacuum Breaker, 1/2" Brass Plug, Rinse Injector, 1/8" Brass Casting, 1/2" Flanged Coupling Rinse Injector Gasket, Rinse Injector (Not Shown) Washer, 1/4-20 Hex with Nylon Insert Locknut, 1/4-20 Hex with Nylon Insert Gasket, Rinse Manifold Decal, 10 PSI Hose, 1/2" x 31" Blue Elbow, 1/2" 90-degree Brass Hose, 1/2" x 33" Red

PLUMBING
PART NUMBER
05700-004-54-52 05700-004-47-98 04820-003-06-13 04730-209-07-37 05700-004-47-97 05700-002-56-75 05330-111-42-81 05311-174-01-00 05310-374-01-00 05330-003-75-91 09905-004-50-73 05700-004-54-56 04730-011-42-96 05700-004-51-62

07610-003-61-42-W

50

PARTS

PLUMBING - NB

8

2

11 10

11 98
6

10 5
5 175
7 2
2

6 14
4 4
1 2
1 3
2 3

ITEM

QTY

1

1

2

3

3

1

4

1

5

1

6

1

7

1

8

1

9

1

10

1

11

1

11 13 075610-003-61-42-W 7

DESCRIPTION Complete Assembly Tee, Brass, 1/2" x 1/2" x 1/4" Adapter, 1/2"9 Y-Strainer, 1/2" Ball Valve, Bronze, 1/4" Adapter, 1/2" Pressure Gauge, 0-100 PSI Valve, Solenoid, 1/2" 208-240 V Vacuum Breaker, 1/2" Tube, Copper 1/2" x 5 3/4" Union, 1/2" Elbow, 1/2" 90-Degree
12 6 12

PART NUMBER 05700-003-60-73 04730-411-25-01 04730-011-59-53 04730-217-01-10 04810-011-72-67 04730-401-03-01 06685-111-88-34 04810-003-71-56 04820-003-06-13 05700-002-91-03 04730-412-05-01 04730-406-31-01
51

PARTS

PLUMBING - STEAM

1 5

2 3

4

NOTICE
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape--used in conservative amounts--be applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as "pipe dope." Compounds can be ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and pressure gauge ball valves.

ITEM
1 2 3 4 5

QTY
1 1 2 1 1

DESCRIPTION Complete Assembly Union, 3/4'', Black Iron Bushing, Reducing, 3/4'' to 1/2'' Elbow, 3/4" 90-degree Street Nipple, Close, 3/4'', Black Iron Steam Trap, 3/4"

PART NUMBER 05700-002-01-55 04730-912-01-00 04730-911-02-34 04730-011-87-37 04730-907-01-00 06680-500-02-77



Click here for the Steam Booster manual.

07610-003-61-42-W

52

PARTS

PLUMBING - STEAM

1

10

2

9 8
7

6 3
5

4

ITEM
1 2 3 4 5 6 7 8 9 10

QTY
1 2 1 4 1 1 1 1 1 1

DESCRIPTION Complete Assembly Bushing, Reducing, 3/4'' to 1/2'' Union, 3/4'', Black Iron Elbow, 3/4", Black Iron Nipple, Close, 3/4'', Black Iron Gate Valve, 3/4" Y-Strainer, 3/4", Black Iron Bracket, Steam Plumbing Support Solenoid Valve, Steam Plumbing, 220 V Black Iron Pipe, 3/4" Elbow, 3/4" 90-degree Street

07610-003-61-42-W

PART NUMBER 05700-002-01-60 04730-911-02-34 04730-912-01-00 04730-906-10-34 04730-907-01-00 04820-100-19-00 04730-217-01-32 05700-002-01-63 04820-002-01-56 05700-002-20-83 04730-011-87-37
53

PARTS
BACK OF MACHINE
12* 13*
APPROX. 45°

PLUMBING - VER

ITEM
1 2 3 4 5 6 7 8 9 10 11
12*
13*

QTY
2 2 1 1 2 1 1 1 1 1 1 1 3 1

DESCRIPTION Complete Assembly Elbow, 1/2", 90-degree Street Brass Nipple, 1/2" Close Brass Valve, Solenoid, 1/2" 208-240 V Y-Strainer, 1/2" Elbow, 1/2" 90-degree Brass Tee, 1/2" x 1/2" x 1/4" Fitting, 1/4" Barb x 1/4" Swivel Nipple, 1/2" x 1/4" Brass, Low PSI Tee, 1/2" Brass Nipple, 1/2" x 6" Brass Plug, 1/2" Brass Pipe Rinse Injector, VER Plug, Rinse Injector, 1/8" Brass (Not Shown) Gasket, Rinse Injector

PART NUMBER 05700-004-53-48 04730-206-08-00 04730-207-15-00 04810-003-71-56 04730-217-01-10 04730-011-42-96 04730-002-22-56 04730-011-95-41 05700-004-53-43 04730-211-27-00 04730-003-62-38 04730-209-03-00 09515-004-22-73 04730-209-07-37 05330-111-42-81

07610-003-61-42-W

*These items are not included in the complete plumbing assembly and must be ordered separately.

54

PARTS

PLUMBING OPTIONS
SHOCK ABSORBER (WATER ARRESTOR) OPTION
Water Arrestor, 1/2" 06685-100-05-00

Nipple, 1/2", Close, Brass 04730-207-15-00

Tee, 1/2" x 1/2" x 1/2" 04730-211-27-00

WATER TREATMENT OPTION

Scaltrol System 04730-003-05-76

Replacement Cartridge (inspect at least every 6 months)
RSC-100

PRESSURE REGULATING VALVE OPTION*
Pressure Gauge, 0-100 PSI 06685-111-88-34
Ball Valve, 1/4" Bronze 04810-011-72-67
Tee, Brass, 1/2" x 1/2" x 1/4" 04730-411-25-01

Adapter, 1/2" 04730-011-59-53

Water Pressure Regulator, 1/2" 04820-100-04-07
Water Pressure Regulator, 3/4" (VER) 06685-011-58-22



*PRV comes standard on the TempStar VER but ships inside the machine. Click here for install instructions.

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55

PARTS
FINAL RINSE ARMS & MANIFOLD
10
17 10

WASH & RINSE ASSEMBLIES
11* 12 *
14 13

10

10
WASH ARMS & MANIFOLD
1

23 4

16 9
16 9 8 6

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2 3 18

7 6
10
19

1
7 9
5 16 15
56

PARTS

WASH & RINSE ASSEMBLIES

ITEM 1 2 3 4 5 6 7 8 9 10 11* 12* 13 14 15 16 17 18 19

QTY 1 4 4 2 2 1 1 2 1 5 2 2 2 4 1 2 1 2 4

DESCRIPTION Upper Manifold Nut, 3/8-16 Hex Lockwasher, 3/8" Bolt, Hex 3/8-16 x 7/8" O-ring Positioning Bracket, Manifold Tube Tube, Wash Manifold Gasket, Manifold Wash Arm Locknut, 1/4-20 Hex with Nylon Insert Clip, Retaining, Rinse Head Bushing Bearing Assembly, Rinse Arm Rinse Arm Rinse Arm End-cap Lower Wash Manifold Bearing Assembly Rinse Manifold Assembly Bolt, Hex 3/8-16 x 1 1/4" Wash Arm End-cap
*Rinse Arm Bearing Kit (Includes items 11 and 12)
06401-004-57-50

PART NUMBER 05700-031-34-82 05310-276-01-00 05311-276-01-00 05306-011-36-95 05330-111-35-15 05700-011-34-63 05700-131-15-07 05700-111-35-03 05700-004-13-13 05310-374-01-00 05340-112-01-11 05700-004-54-71 05700-003-58-94 04730-111-60-41 05700-031-46-00 05700-021-35-97 05700-021-47-61 05305-276-10-00 05700-003-31-59

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57

PARTS
18

16 17

11 12

23 24

14
21 29 27 28
22 20

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19

VER SYSTEM
58

PARTS

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY 1 1 1 8 4 1 1 1 1 1 12 1 1 1 1 6 6 1 2 2 1 1 4 1 1 1 1 1 1 1

DESCRIPTION VER System, Complete Assembly Plate, Fan Mounting Upper Shroud Screw, 6-32 x 1 3/4" Locknut, 1/4-20 Hex with Nylon Insert Exhaust Box Gasket, Heat Exchanger Gauge Coil Box, Back Coil, Heat Exchanger Bolt, 1/4-20 x 3/8" Hex Vacuum Breaker, 1/2" Brass Elbow, 1/2", 90-degree Street Brass Bracket, Vacuum Breaker Shroud, Heat Exchanger Locknut, 10-24 Hex with Nylon Insert Washer, Flat
Inlet, Cold Water
Fan, 3.62 Square, 85-236 V AC Corrosion-Resistant Screw, 1/4-20 x 5/8" Hex Head Edge Protector Ring, Pressure Gauge Nut, 1/4-20 Bracket, Water Inlet Hose, 1/2" x 24" Red Hose, 1/2" x 38" Red Hose, 1/2" x 48" Blue Bushing, 3/4" x 1/2" Elbow, 1/2", 90-degree Brass Hose, 1/4" x 30" Black

VER SYSTEM
PART NUMBER 05700-004-53-47 05700-004-18-07 05700-004-18-06 05305-004-19-80 05310-374-01-00 05700-004-18-04 05330-004-18-22 06680-004-19-78 05700-004-18-03 04420-004-19-61 05305-274-20-00 04820-003-06-13 04730-206-08-00 05700-004-18-91 05700-004-18-92 05310-373-01-00 05311-173-02-00 05700-004-19-01 05999-004-19-46 05305-274-24-00 05700-004-25-62 05700-004-35-70 05310-004-23-96 05700-004-41-27 05700-004-19-89 05700-004-31-81 05700-004-48-23 04730-002-56-27 04730-011-42-96 05700-004-63-75

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59

PARTS

VER DOOR INTERLOCK
Other Door Interlock components (not shown): Pipe Clamp (found on the side of the machine)
05700-000-35-05 Solenoid, Electrical Interlock Option
04810-100-61-33 Relay
05945-111-47-51

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13

QTY
1 1 1 1 1 1 8 8 2 2 1 2 1

DESCRIPTION Door Interlock Assembly Guide Block, Door Lock Cover, Door Lock Mounting Rod, Interlock Weldment Solenoid, Horizontal 1" Push Spring, Compression Base, Door Interlock Box Screw, 3/8" Pan Head Washer, Flat Locknut, 1/4-20 Washer, 1/4-20 Fitting Connector, 2-Conductor Cord, SJ 55" LG

07610-003-61-42-W

PART NUMBER 05700-004-23-06 09330-004-22-72 05700-004-22-80 05700-004-23-15 04820-004-24-11 05935-004-24-10 05700-004-24-25 05305-171-02-00 05311-173-02-00 05310-374-01-00 05311-174-01-00 05975-011-59-50 05935-004-03-49 05700-004-24-31
60

PARTS

VER DOOR INTERLOCK OVERRIDE

The following instructions are for models equipped with the Door Interlock option. These instructions should only be used if the door interlock fails to unlatch and the doors won't open.
1. Turn machine off by flipping the power switch to "OFF."

2. If this doesn't disengage the interlock rod, push the rod back by hand.

3. The door should now open. 4. Contact a qualified service agency to have the interlock serviced.

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61

PARTS 460 V MACHINE TRANSFORMER MOUNTING BOX

460 V Transformer 05950-111-65-93

2 A Circuit Breaker 05925-111-64-18
Transformer Mounting Bracket 05700-031-62-82

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Transformer Mounting Box 05700-002-10-01
Transformer Mounting Box Top (Not Shown)
05700-000-78-53
62

PARTS

KITS

Call 1-880-800-5672 to order kits for TempStar models and use the part numbers below:

DESCRIPTION Door Interlock Kit Door Magnet Cover Kit Drain Water Tempering Kit Exhaust Fan Contactor Kit False Panel Kit Phase Conversion Kit TempStar Go Box*

PART NUMBER 06401-004-03-23 06401-004-07-73 06401-004-85-80 05700-004-35-35 05700-002-75-59 06401-004-00-22 06401-003-62-04

*The Go Box is a kit of the most-needed parts to successfully complete a repair in the first call 90% or more of the time.

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63

SCHEMATICS

TEMPSTAR/VER 208-230 V, NEW RINSE TANK

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64

SCHEMATICS

TEMPSTAR/VER 460 V, NEW RINSE TANK

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65

SCHEMATICS

TEMPSTAR/VER 208-230 V, OLD RINSE TANK

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66

SCHEMATICS

TEMPSTAR/VER 460 V, OLD RINSE TANK

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67

SCHEMATICS

NB, 208-230 V

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68

SCHEMATICS

NB, 460 V

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69

SCHEMATICS

STEAM, 208-230 V

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70

SCHEMATICS

SDI OPTIONS

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71

Jackson WWS, Inc. · 6209 N. US Hwy 25E · Gray, KY 40734 USA 1.888.800.5672 · www.jacksonwws.com
TempStar Manual · 07610-003-61-42-W


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