7610-003-61-42-S-Tempstar-NB-LT-ventless
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INSTALLATION, OPERATION, AND SERVICE ... - Jackson WWS
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use.
INSTALLATION, OPERATION, AND SERVICE MANUAL
FOR JACKSON MODEL(S): TEMPSTAR TEMPSTAR LT
in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on …
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Document DEVICE REPORTTempstar lt nb s sds-Service-ManualTEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES INSTALLATION, OPERATION, AND SERVICE MANUAL FOR JACKSON MODEL(S): TEMPSTAR TEMPSTAR LT TEMPSTAR NB TEMPSTAR WITH VENTLESS AND ENERGY RECOVERY STEAM HEATED MODELS: TEMPSTAR S TEMPSTAR/LT/NB/ VENTLESS/S Technical Manual · Rev S · P/N 7610-003-61-42 · Issued: 11-11-2008 · Revised: 11-30-2015 MANUFACTURER'S WARRANTY ONE YEAR LIMITED PARTS AND LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY. Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported to an authorized service agency within the warranty period. This includes the use of factory-specified genuine replacement parts, purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification. The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS. Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS. This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of God, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than originally intended. TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any additonal fees--such as those for air or boat travel--without prior authorization. WARRANTY REGISTRATION To register your product, go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty days from the date of shipment from the factory, whichever occurs first. PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS. ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS. REVISION HISTORY Revision Letter A B C D E F G H I J K Revision Date 11/11/08 04/22/09 06/22/09 07/24/09 02/02/10 01/10/13 03/07/13 12/17/13 05/28/14 11/17/14 01/06/15 Made By ARL ARL JC ARL RLC RLC RLC MHH MHH KAP KAP L 01/14/15 KAP M 03/02/15 KAP N 04/06/15 KAP P 05/08/15 KAP Q 06/25/15 KAP - 08/25/15 KAP - 10/13/15 KAP R 11/09/15 JH S 11/30/15 JH Applicable ECNs 8045 8094 8114 8104 PENDING 8252 QOF NDB-219 N/A 8287 N/A N/A QOF-386 QOF-386 N/A N/A N/A N/A N/A N/A N/A Details Release to Production Added new NSF rating. Removed NSF Rating from steam heated unit. Added information regarding electrical field conversion. Added information about Fused Universal Timer (pg 19) Updated schematic and control box assembly for rotary switch/Removed EnergyStar Logo. Updated Jackson logo and company name. Corrected part number for "right false panel kit," pg. 43. Removed "STOP" warning page, pg. 3. New bearing & part # on rinse arm assy, pg. 41 Updated Drain Quench Image on pg. 45 Added Drain Quench Miscellaneous Parts on pg. 55 Updated part number for O-Ring & Diaphragm on pg. 39 P/N 06401-003-07-42 was replaced by P/N 4810-200-03-18. Removed regulator, and added Y-Strainer to the assemblies on pg. 4, 36 & 38. Paragraph content was changed on pg. 7. Changes the PSI flow on pg. 15 Updated wire colors on schematic pg's 49, 50, 51, 52, & 53. Inserted note pertaining to corner installation pg. 5 Added Ventless Operating Capacities on pg. 2 Added Pressure Regulator Option Dimensions on pg. 5 Added Ventless Machine Dimensions on pg. 6 Added Ventless pipe line size on pg. 9 Added Door interlock items on pg. 23 Updated Tub & Tub Assembly Thermostats on pg's. 25-28 Added thermister to Rinse Tank Assembly on pg. 30 Added Ventless Plumbing pg's. 41 & 42 Added Ventless and Energy Recovery Assembly pg. 46 Updated Schematic pg's. 54 & 55 Added Solid State BB/LT Schematic on page 58 & 60 Updated Schematic pages 65 & 67. Updated P/N for item #5, on pg. 25 Updated part number for solenoid valve #8 on pg. 40 Changed P/N from 04820-002-01-32 to 04820-002-01-56 Corrected part number for item #33 on pg. 34. Added delime instructions. i NOMENCLATURE TEMPSTAR Electrically-heated, high-temp, hot-water sanitizing, with booster heater; door-type dishmachine TEMPSTAR LT Electrically-heated, low-temp, chemical sanitizing, no rinse booster; door-type dishmachine TEMPSTAR NB Electrically-heated, high-temp, hot-water sanitizing, no rinse booster; door-type dishmachine TEMPSTAR with Ventless and Energy Recovery Electrically-heated, high-temp, hot-water sanitizing, with booster heater and ventless heat recovery system; door-type dishmachine TEMPSTAR S Steam-heated, high-temp, hot-water sanitizing; door-type dishmachine Model: Jackson WWS, Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Serial No.: Installation Date: Technical support is available for service personnel only. Service Rep. Name: Phone Number: ii TABLE OF CONTENTS SPECIFICATIONS Dimensions................................................................................................................................. 1 Table Dimensions ....................................................................................................................... 4 Operating Capacities.................................................................................................................. 5 Electrical Requirements ............................................................................................................. 6 INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions............................................................................................................... 8 Electrical Installation Instructions ............................................................................................. 10 False Panel Installation ............................................................................................................ 11 Operating Instructions .............................................................................................................. 13 Detergent Control ..................................................................................................................... 15 Delime Instructions................................................................................................................... 17 MAINTENANCE Preventative Maintenance........................................................................................................ 18 TROUBLESHOOTING Common Problems................................................................................................................... 20 DRAWING/PARTS SECTION Top Mounted Control Box Assembly (Universal Timer) ............................................................ 22 Hood Assembly (Bolted Single Support Design) ...................................................................... 27 Cantilever Arm/Door Assemblies.............................................................................................. 28 Tub Assembly ........................................................................................................................... 31 Steam Tub Assembly................................................................................................................ 34 Frame Assembly....................................................................................................................... 37 Rinse Tank Assembly ............................................................................................................... 38 Coil Assembly........................................................................................................................... 40 Incoming Steam Plumbing Assembly ....................................................................................... 41 Wash Motors ............................................................................................................................ 43 Motor & Pump Assembly .......................................................................................................... 44 Wash Heaters/Rinse Heaters ................................................................................................... 45 Incoming/Outlet Plumbing Assembly........................................................................................ 47 Tempstar - Ventless Plumbing.................................................................................................. 53 1/2" Solenoid Valve & 1/2" NPT Vacuum Breaker Repair Parts Kits ........................................ 56 Wash and Rinse Arm/Manifold Assemblies .............................................................................. 57 Tempstar Ventless System Assembly....................................................................................... 59 Tempstar Ventless Door Interlock Assembly ............................................................................ 60 Door Interlock, Exhaust Fan, Transformer Box ........................................................................ 62 GO*BOX Components ............................................................................................................. 63 Drain Quench Assembly........................................................................................................... 64 iii TABLE OF CONTENTS SCHEMATICS Solid State 208 - 230V, 50/60 Hz, single/three phase .............................................................. 67 Tempstar (UT w/Cycle Switches) 208 - 230V, 50/60 Hz, single/three phase .......................... 68 Solid State 460V, 60 Hz, three phase....................................................................................... 69 Tempstar (UT w/Cycle Switches) 460V, 60 Hz, three phase ................................................... 70 Solid State Tempstar LT & NB 208 - 230V, 50/60 Hz, single/three phase ............................... 71 Tempstar LT & NB 208 - 230V, 50/60 Hz single/three phase ................................................... 72 Tempstar LT & NB (UT w/Cycle Switches) 460V, 60 Hz, three phase..................................... 73 Tempstar S (Universal Timer) 208 - 230V, 60 Hz, single/three phase...................................... 74 SCHEMATIC OPTIONS SDI Options .............................................................................................................................. 75 Drain Quench Options.............................................................................................................. 76 ADDENDUM Jackson Technical Manual Addendum ..................................................................................... 77 iv SPECIFICATIONS Y-STRAINER MACHINE DIMENSIONS LEGEND A- WATER INLET (1/2" NPT) B- ELECTRICAL CONNECTION POINT C- DRAIN (1 1/2" NPT) D- STANDARD CLEARANCE BETWEEN MACHINE AND WALL (WITH DISH TABLE) IS 4" (10.2 cm) 1 07610-003-61-42-S PRESSURE REGULATOR MACHINE DIMENSIONS SPECIFICATIONS LEGEND A- WATER INLET (1/2" NPT) B- ELECTRICAL CONNECTION POINT C- DRAIN (1 1/2" NPT) D- STANDARD CLEARANCE BETWEEN MACHINE AND WALL (WITH DISH TABLE) IS 4" (10.2 cm) D D 4 7/8" (12.4 cm) B 25 1/4" (64.1 cm) 32" (81.3 cm) A B 07610-003-61-42-S 17 1/2" (44.5 cm) MACHINE OPENING 76" (193 cm) W/ DOOR OPEN 61 3/4" (156.8 cm) WATER INLET TO FLOOR 34" (86.4 cm) TABLE HEIGHT 14" (35.6 cm) DRAIN TO FLOOR C 60 5/8" (154 cm) 64 3/8" (163.5 cm) 15 1/2" (39.4 cm) 2 SPECIFICATIONS VENTLESS MACHINE DIMENSIONS LEGEND A- DRAIN (1 1/2" IPS) B- WATER INLET (3/4") MIP C- ELECTRICAL CONNECTIONS ALL VERTICAL DIMENSIONS ARE ± 1/2" DUE TO ADJUSTABLE BULLET FEET 514 (134mm) B 412 (114mm) 2541 (642mm) 2514 (641mm) 32 (813mm) B 17 (432mm) C 2414 (616mm) 514 (134mm) 3 (79mm) C 82 (2083mm) 77 (1956mm) 5734 (1468mm) 60 (1527mm) 4 1314 (335mm) A 3 434 (120mm) A 1512 (394mm) 07610-003-61-42-S TABLE DIMENSIONS SPECIFICATIONS NOTE: Please remove the front dress panel from the dishmachine if mounting dishmachine for a corner installation and attaching side tables. Corner installation will trap panel making it difficult to remove. 4" (10.2 cm) MINIMUM 2 1/2" (6.4 cm) 20 1/2" (52.1 cm) OPENING 25 1/4" (64.1 cm) 2 1/2" (6.4 cm) 4" (10.2 cm) MINIMUM 20 1/2" (52.1 cm) OPENING 25 1/4" (64.1 cm) 3/4" (1.9 cm) (522.10c1m/2) " 4" (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 1 1/2" (3.81 cm) ROLL TABLE DIMENSIONS CONNECTION TO DISHMACHINE 2 1/2" (6.4 cm) 25 1/4" (64.1 cm) 20 1/2" (52.1 cm) OPENING TABLE DIMENSIONS 07610-003-61-42-S STRAIGHT THROUGH INSTALLATION 25 1/4" (64.1 cm) 4 SPECIFICATIONS OPERATING CAPACITIES Model Designation: PERFORMANCE/CAPABILITIES Operating Capacity: High Temperature Racks per Hour Dishes per Hour Glasses per Hour 58 1450 1450 TEMPSTAR Electrical Loads (as applicable): Wash Motor HP 3/4 Wash Heater KW 4 Rinse Heater KW 4 WATER REQUIREMENTS TEMPSTAR & VENTLESS: Low Temperature Racks per Hour Dishes per Hour Glasses per Hour 50 1250 1250 Operating Cycle (SECONDS): Minimum (other cycle times are available) High Temperature Wash Time 40 Rinse Time 13 Dwell Time 4 Total Cycle Time 57 High Temperature Ventless Wash Time 40 Rinse Time 13 Dwell Time 4 Condensate Removal 30 Total Cycle Time 87 Low Temperature Wash Time 45 Rinse Time 11 Dwell Time 10 Total Cycle Time 66 Tank Capacity (Gallons): Wash Tank 8.0 Rinse Tank (TEMPSTAR) 3.0 Wash Temperature (Minimum)(°F) Wash Temperature (Minimum)(°C) Rinse Temperature (Minimum)(°F) Rinse Temperature (Minimum)(°C) Inlet Water Temperature: 12KW Rinse Heater (°F) 12KW Rinse Heater (°C) 14KW Rinse Heater (°F) 14KW Rinse Heater (°C) Ventless (°F) Ventless (°C) Flow Pressure (PSI) Water Line Size (NPT) (Vented) Water Linse Sze (Ventless) Drain Line Size (NPT) TEMPSTAR LT: Wash Temperature (Minimum)(°F) Wash Temperature (Minimum)(°C) Rinse Temperature (Minimum)(°F) Rinse Temperature (Minimum)(°C) Inlet Water Temperature (°F) Inlet Water Temperature (°C) Flow Pressure (PSI) Water Line Size (NPT) Drain Line Size (NPT) Minimum Chlorine Required (PPM) TEMPSTAR NB/ TEMPSTAR S: 150 66 180 83 140 60 110 44 40-70 4.4-21 10 1/2" 3/4" 1 1/2" 130 55 130 55 130 55 10 1/2" 1 1/2" 50 Tank Capacity (Liters): Wash Tank Rinse Tank (TEMPSTAR) Steam Requirements: Coil Size Steam Flow Pressure (P.S.I) Consumption @ 15 P.S.I. ( Lbs/Hr) 30.3 11.4 3/4" 10-20 45 Wash Temperature (Minimum)(°F) Wash Temperature (Minimum)(°C) Rinse Temperature (Minimum)(°F) Rinse Temperature (Minimum)(°C) Inlet Water Temperature (°F) Inlet Water Temperature (°C) Flow Pressure (PSI) Water Line Size (NPT) Drain Line Size (NPT) 150 66 180 83 180 83 10 1/2" 1 1/2" NOTE: Always refer to the machine data plate for specific electrical and water requirements. 5 The material provided on this page is for reference only and is subject to change without notice. 07610-003-61-42-S ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time. TEMPSTAR Electrical Characteristics: VOLTS PHASE HZ RINSE HEATER RATINGS 208 1 50 12KW@240V 208 1 50 14KW@240V 230 1 50 12KW@240V 230 1 50 14KW@240V TOTAL AMPS 71 A 78 A 78 A 86 A TYPICAL ELECTRICAL CIRCUIT 90 AMP 100 AMP 100 AMP 110 AMP 208 3 50 12KW@240V 45 A 208 3 50 14KW@240V 49 A 230 3 50 12KW@240V 48 A 230 3 50 14KW@240V 53 A 380 3 50 12KW@380V 29A 380* 3 50 14KW@208V 34A 415 3 50 12KW@415V 26 A 415 3 50 14KW@415V 29 A 440 3 50 12KW@460V 21 A 440 3 50 14KW@460V 25 A 60 AMP 70 AMP 60 AMP 70 AMP 40 AMP 45 AMP 35 AMP 40 AMP 30 AMP 35 AMP 208 1 60 12KW@240V 69 A 208 1 60 14KW@240V 76 A 230 1 60 12KW@240V 76 A 230 1 60 14KW@240V 84 A 90 AMP 100 AMP 100AMP 110 AMP 208 3 60 12KW@240V 43 A 60 AMP 208 3 60 14KW@240V 47 A 60 AMP 230 3 60 12KW@240V 46 A 230 3 60 14KW@240V 51 A 460 3 60 12KW@480V 22 A 460 3 60 14KW@480V 25 A 60 AMP 70 AMP 30 AMP 35 AMP * This model is wired in a wye configuration for the heaters. 6 07610-003-61-42-S SPECIFICATIONS ELECTRICAL REQUIREMENTS TEMPSTAR LT/TEMPSTAR NB Electrical Characteristics: VOLTS PHASE HZ RINSE HEATER RATINGS 208 1 50 N/A 230 1 50 N/A TOTAL AMPS 28 A 30 A TYPICAL ELECTRICAL CIRCUIT 35 AMP 100 AMP 208 3 50 N/A 230 3 50 N/A 380 3 50 N/A 415 3 50 N/A 440 3 50 N/A 208 1 60 N/A 230 1 60 N/A 20A 21 A 10 A 10 A 8 A 26 A 28 A 25 AMP 30 AMP 15 AMP 15 AMP 15 AMP 35 AMP 35 AMP 208 1 60 N/A 230 1 60 N/A 26 A 28 A 35 AMP 35 AMP 208 3 60 N/A 230 3 60 N/A 460 3 60 N/A 18 A 28 A 8 A 25 AMP 35 AMP 15 AMP TEMPSTAR S Electrical Characteristics: VOLTS PHASE HZ RINSE HEATER RATINGS 208 1 60 N/A 230 1 60 N/A TOTAL AMPS 6 A 6 A TYPICAL ELECTRICAL CIRCUIT 15 AMP 15 AMP 208 3 60 N/A 6 A 230 3 60 N/A 6 A 15 AMP 15 AMP 7 07610-003-61-42-S INSTRUCTIONS INSTALLATION VISUAL INSPECTION Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is DO NOT THROW AWAY CONTAINER IF DAMAGE IS EVIDENT! damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, in undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer that sold you the unit. UNPACKING THE Once the machine has been removed from the container, ensure that there are no MACHINE: missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you. LEVEL THE The dishmachine is designed to operate while being level. DISHMACHINE This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections. Raise Lower Frame with Adjustable Foot PLUMBING THE All plumbing connections must comply with all applicable local, state, and national DISHMACHINE plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer. CONNECTING THE The drain for the Tempstar models covered in this manual are gravity discharge drains. DRAIN LINE All piping from the 1 1/2" FNPT connection on the wash tank must be pitched (1/4" per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2" I.P.S. and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute. Units equipped with Drain Quench Option,see page 60. 8 07610-003-61-42-S INSTALLATION INSTRUCTIONS WATER SUPPLY Ensure that you have read the section entitled "PLUMBING THE DISHMACHINE" CONNECTIONS above before proceeding. Install the water supply line (1/2" pipe size minimum) (3/4" pipe ventless) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. Units equipped with Drain Take care not to confuse Quench Option,see page 60. static pressure with flow pressure! The water supply line is to be capable of 10 PSI "flow" pressure at the recommended temperature indicated on the data plate. Jackson recommends the installation of a water pressure regulator in the incoming water line of all Tempstar models to ensure proper flowrate at all times. Jackson does provide such devices as options. Please contact your dealer with any questions you may have. Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a "no flow" condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle. Incoming Plumbing Y-strainer Connection It is also recommended that a shock absorber (not supplied with the Tempstar model) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. STEAM LINE The steam machines come with lines by which the source steam needs to be CONNECTION connected. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning steam flow pressure. CHEMICAL The Tempstar LT machine requires that a separate chemical feeder be connected DISPENSING to it to provide the required detergent and sanitizer. This feeder needs to be able to EQUIPMENT operate against a head of 25 PSI and provide 1.79 ml of a 10% Chlorine sanitizer per minute. PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. 9 07610-003-61-42-S INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding connections must comply with the applicable portions of the CONNECTIONS National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate DISCONNECT ELECTRICAL that you are working on the circuit. POWER SUPPLIES & TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES & CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED. The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number. Power Block Ground Lug To install the incoming power lines, open the control box. This will require taking a phillipshead screwdriver and removing the four (4) screws on the front cover of the control box. Install 3/4" conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that "DE-OX" or another similar anti-oxidation Incoming Power Connection agent be used on all power connections. VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws. 07610-003-61-42-S 10 INSTALLATION Rack rail removed & repositioned for a corner operation. FALSE PANEL INSTALLATION Insert this side first. 11 False panel positioned in unit. 07610-003-61-42-S FALSE PANEL INSTALLATION INSTALLATION 1. Remove the rack assembly from the unit. 2. False panel will mount inside the dishmachine. 3. Position panel in unit on side to be closed. 4. Hold panel against side of dishmachine and push up. 5. Panel will clip in at the top, inside unit. 6. Holes in false panel will line up with rack assembly holes. 7. Re-install screws for rack assembly which will secure false panel to unit. 8. Re-assemble the rack track in an "L" shape for a corner operation. 07610-003-61-42-S 12 OPERATION OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely. POWER UP To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. FILLING THE Ensure that the delime switch is in the NORMAL position, and place the power switch WASH TUB into the ON position. The Tempstar should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). Verify that the drain stopper is preventing the wash tub water from leaking excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation. WARE Proper preparation of ware will help ensure good results and less re-washes. If not PREPARATION done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine. DAILY MACHINE Refer to the section entitled "PREPARATION" at the top of this page and follow the PREPARATION instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload. 13 07610-003-61-42-S OPERATING INSTRUCTIONS OPERATION WARM-UP CYCLES For a typical daily start-up, it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware. WASHING A RACK To wash a rack, open the doors completely (being careful for hot water that may drip OF WARE from the doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself. OPERATIONAL Based upon usage, the pan strainer may become clogged with soil and debris as INSPECTION the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load. SHUTDOWN & At the end of the workday, close the doors. When the unit completes the cycle, CLEANING turn the power switch to the OFF position and open the doors. Remove and clean the pan strainer. Remove the drain stopper from the tub and allow the tub to drain (NOTE: the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the pump suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the ob- struction. Wipe the inside of the unit out, removing all soil and scraps. Reassembly the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the drain stopper and strainers and close the doors. 07610-003-61-42-S 14 OPERATION DETERGENT CONTROL 15 DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how CONTROL efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you'll understand what they are talking about. First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine. Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this problem. Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist. Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efficiently as possible. 07610-003-61-42-S DETERGENT CONTROL OPERATION DETERGENT Certain dishmachine models require that chemicals be provided for proper operation CONTROL and sanitization. Some models even require the installation of third-party chemical (CONTINUED) feeders to introduce those chemicals to the machine. Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects. Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them. As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed. There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem. 07610-003-61-42-S 16 OPERATION DELIME INSTRUCTIONS DELIME To proceed with the delime operation, fill the dishmachine with the correct amount of INSTRUCTIONS delime solution as recommended by the chemical manufacturer. The tank capacities of the machine can be found in the Specifications section of this manual. After the chemicals are added, perform the following steps: 1. Disconnect or turn off chemical feeder pumps. 2. Close the door. 3. Flip the Auto/Manual Switch to Manual. 4. Run the machine for the length of time required by the chemical solution manufacturer. 5. Flip the Auto/Manual Switch to Auto to shut the unit off. 6. Open the door and step away for 5 minutes. 7. Inspect the inside of the unit to determine if your expectations have been met. If not, you may need to run the delime solution through the unit again. 8. Once clean, place the Auto/Manual switch in Auto and turn the Power Switch off. 9. Drain the machine completely. 10. Close the door. 11. Place the Power Switch in the ON position to refill the unit. 12. Run the unit in Manual for 10 minutes. 13. Press the Power Switch to turn the unit off. 14. Open the door. 15. Drain the unit. 16. Flip the Auto/Manual Switch to Auto. 17. Your machine is ready to use. Auto/Manual Switch 17 Power Switch This equipment is not recommended for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive fluids will void the manufacturer's warranty. 07610-003-61-42-S PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The dishmachines covered in this manual are designed to operate with a minimum of MAINTENANCE interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing maintenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact a QUALIFIED SERVICE AGENCY. There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of material that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub. When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub. You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency. Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY. Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done. 07610-003-61-42-S 18 MAINTENANCE PREVENTATIVE MAINTENANCE PREVENTATIVE By following the operating and cleaning instructions in this manual, you should get the MAINTENANCE most efficient results from your machine. As a reminder, here are some steps to take to (CONTINUED) ensure that you are using the dishmachine the way it was designed to work: 1. Ensure that the water temperatures match those listed on the machine data plate. 2. Ensure that all strainers are in place before operating the machine. 3. Ensure that all wash and/or rinse arms are secure in the machine before operating. 4. Ensure that drains are closed/sealed before operating. 5. Remove as much soil from dishes by hand as possible before loading into racks. 6. Do not overfill racks. 7. Ensure that glasses are placed upside down in the rack. 8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations. 9. Clean out the machine at the end of every workday as per the instructions in the manual. 10. Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises. 11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations. 19 07610-003-61-42-S COMMON PROBLEMS TROUBLESHOOTING WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. PROBLEM POSSIBLE CAUSE REMEDY Dishmachine will not fill after the door is close. Power "ON" light is illuminated. 1. Faulty rinse solenoid valve. 2. Faulty door switch. 3. Fouled/faulty high level probe. 1. Repair or replace valve as required. 2. Verify the wiring of the switch; if correct, replace the switch. 3. Clean probe if fouled. If clean, and still not working, replace. Dishmachine will not fill after the door is closed. Power "ON" light is NOT illuminated. 1. Service breaker tripped. 2. Machine not connected to power source. 3. Faulty power source. Dishmachine will not run after the door is closed. Power "ON" light is illuminated and the unit is filling. 1. Timer is faulty. 2. Wash motor faulty/damaged. 3. Wash motor contactor faulty. Dishmachine runs continuously in the wash cycle. 1. Machine is in Delime mode. 2. Timer motor is faulty. 3. Cam timer jammed by obstruction. 1. Faulty heater element. Wash or rinse heater does not work 2. Faulty heater contactor. 3. Misadjusted/faulty thermostat(s). 1. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine. 2. Verify that the machine has been properly connected to the power source. 3. Verify the wiring of the switch; if correct, replace switch. 1. Check to see that the timer is receiving power. If so, replace the timer assembly. 2. Verify that the wash motor is getting power. If so, replace the motor. 3. Check for continuity; if contacts are open, replace the contactor. 1. Flip NORMAL/DELIME switch to NORMAL mode. 2.Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor and/or timer assembly. 3. Remove obstruction. 1. Check element for continuity; if open, replace the heater. 2. Replace the contactor. 3. Verify operation and setting of thermostats, replace if necessary. Dishmachine fill slowly and/or the rinse is weak. 1. Clogged or obstructed rinse arms. 2. Low incoming water pressure. 1. Remove and clean the rinse arms. 2. Adjust the water pressure regulator to ensure that there is 10A5 PSI flow. Rinse water not reaching required temperature. 3. Y-strainer is clogged 1. Faulty rinse heater. 2. Misadjusted/faulty thermostat(s). 3. Rinse thermometer is defective. 3. Clean out the Y-strainer. 1. Check element for continuity; if open, replace heater. 2. Verify operation and setting of thermostats, replace if necessary. 3. Replace thermometer. 07610-003-61-42-S 20 TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. PROBLEM Machine doesn't drain when power button is pressed. No indication of pressure. POSSIBLE CAUSE 1. Drain clogged. 2. Standpipe not removed prior to drain. 3. Defective drain valve. 1. Water turned off. 2. Transducer disconnected. REMEDY 1. Remove obstruction. 2. Remove standpipe and run drain cycle again. 3. Replace. 1. Turn water on. 2. Verify wiring. Wash water is not reaching required temperature. 3. Pressure transducer defective. 1. Faulty wash heater. 2. Misadjusted/faulty thermostat(s). 3. Replace pressure transducer. 1. Check element for continuity; if open, replace the heater. 2. Verify operation and setting of thermostats, replace if necessary. 3. Wash thermometer is defective. 3. Replace thermometer. Doors will not close completely. Water leaks at the wash pump. 1. Improper spring tension. 2. Obstruction in door channel. 3.Doors are not square with frame. 1. Wash pump seal defective. 2. Petcock or pump drain (if equipped) not shut/tight. 1. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension. Tighten nuts back when done. 2. Remove the obstruction. 3. Adjust the frame to accommodate the doors. 1. Replace the seal. 2. Close or tighten. Will not rinse during autocycle. Dishes are not coming clean. 3. Loose hoses (hose clamps) on the wash pump. 1. Defective rinse solenoid. Tighten the hose clamps. 1. Repair or replace the rinse solenoid as required. 2. Faulty timer. 2. Replace timer. 3.No water to the machine. 3. Verify that there is water at 10 PSI connected to the machine. 1. Machine temperatures are not up to the minimum requirements. 1. Verify that incoming water, rinse water, and wash water match the required temperatures as listed on the machine data plate. 2. No detergent/too much detergent. 2. Adjust detergent concentration as required for the amount of water held by the machine. 3. Solid dispenser canister is empty. 3. Replace the canister. 21 07610-003-61-42-S TOP CONTROL BOX ASSEMBLY TOP CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER 6 4 16 31 66 4 23 6 32 5 6 PARTS 24 7 6 17 2 6 18 37 20 39 6 8 07610-003-61-42-S 22 PARTS TOP CONTROL BOX ASSEMBLY (Continued) 11 14 12 15 27 13 41 9 40 10 42 25 23 22 22 21 21 21 07610-003-61-42-S TOP CONTROL BOX ASSEMBLY PARTS (Continued) 26 36 1 34 33 07610-003-61-42-S 30 28 29 24 PARTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 QTY 1 1 2 2 1 17 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 3 2 1 1 1 1 1 4 4 1 TOP CONTROL BOX ASSEMBLY (Continued) DESCRIPTION Control Box Weldment Timer Bracket Lock Nut 6-32 Heater Contactor Terminal Block Lock Nut 10-24 Contactor,Wash Motor Relay Relay, (415V, 3PH, 5 Wire Only) Light, Green Light, Red Temperature Gauge, Wash 96" Lead Temperature Gauge, Rinse 48" Lead Light, Yellow Decal,Wash 150F Min Decal,Rinse 180F Min Ground Lug Bracket,Liquid Level Control Board Liquid Level Control Board Tricnut, 6-32 Screw,6-32 X 5/8" Plug, 1/2" Grommet, 7/8" Split Bushing Snap Clamp,Hose .25-.312 Decal,Warning-Disconnect Power Cover,Top Mount Control Box Decal,Control Box Lockwasher, Int. Tooth #10 Screw, 10-32X3/8" Phillips Truss Head Decal,Copper Conductors PART NUMBER 05700-003-30-14 05700-003-02-08 05310-373-03-00 05945-109-01-69 05940-011-48-27 05310-373-01-00 05945-002-74-20 05945-111-47-51 05945-111-89-75 05945-111-44-43 05945-111-44-45 06685-111-68-49 06685-111-68-48 05945-111-44-44 09905-002-97-61 09905-002-97-62 05940-200-76-00 05700-002-13-22 06680-200-08-21 05340-118-04-00 05305-011-39-85 05975-011-47-81 05975-200-40-00 05975-210-05-00 05975-002-61-43 09905-100-75-93 05700-002-23-03 09905-003-97-67 05311-273-03-00 05305-173-12-00 09905-011-47-35 25 07610-003-61-42-S TOP CONTROL BOX ASSEMBLY ITEM 31 32 33 34 35 36 37 38 39 40 41 42 QTY 1 1 1 1 2 1 1 4 4 1 1 1 DESCRIPTION Decal,Ground Decal,L1, L2 Bracket, Fuse Strip Fuse Holder, 6 pole Screw, 6-32 x 3/8" W/Ext Tooth Washer Decal, Dispenser Connection Timer, Universal Timer,Universal Fused(Alternate) Locknut, 10-32 Screw 10-32X1" Switch, Rotary Selector Switch, Operation Switch, Power PARTS (Continued) PART NUMBER 09905-011-86-86 09905-002-78-67 05700-002-42-03 05920-002-42-13 05305-002-25-91 09905-003-34-09 05945-003-33-09 05945-003-75-23 05310-373-02-00 05305-002-19-42 05930-003-97-61 05930-301-53-00 05930-011-49-55 07610-003-61-42-S 26 PARTS 3 4 HOOD ASSEMBLY 1 5 ITEM 1 2 3 4 5 6 QTY 1 2 6 6 4 6 2 DESCRIPTION Hood Weldment (Tempstar/Tempstar LT/Tempstar NB) Hood Support Bolt, 1/4"-20 x 1/2" Lon Washer, Flat, SS, 1/4"-20 ID Spacer, Sleeve Hood Locknut, 1/4"-20 with Nylon Insert (Not Shown) PART NUMBER 05700-002-29-79 05700-002-78-99 05305-274-21-00 05311-174-01-00 05700-003-55-15 05310-374-01-00 27 07610-003-61-42-S CANTILEVER ARM/DOOR ASSEMBLIES PARTS 18 24 11 12 10 14 3 1 2 23 18 16 15 22 3a 20 19 11 12 18 17 12 11 19 3e 3d 3c 4 5 6 7 8 3b 3f 07610-003-61-42-S 28 PARTS CANTILEVER ARM/DOOR ASSEMBLIES ITEM 1 2 3 3a 3b 3c 3d 3e 3f 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 18 19 20 21 22 23 QTY 1 2 2 1 1 1 2 1 2 2 2 2 2 4 2 2 4 4 2 2 1 2 1 1 6 2 2 4 2 1 1 DESCRIPTION Cantilever Arm Spring Pin, 1/4" x 1 1/8" Yoke Assembly Cotter Pin Yoke Clevis Pin, 5/16" x 1 3/8" Nylon Washer Bushing Locknut, 3/8"-16 S/S Hex Center Rod, Spring Spring Bolt, Cantilever Hanger Eye 3/8"-16 Washer, 3/8" ID x 7/8" OD S/S Nut, 3/8"-16 S/S Hex Connector, Cantilever Arm Screw, 1/4"-20 x 1 1/2" Long S/S Washer, 1/4" S/S Locknut, 1/4"-20 S/S Hex with Nylon Insert Low Profile Sleeve, Cantilever Arm Plug, Cantilever Arm Magnet, Reed Switch Locknut, 8-32 S/S Hex with Nylon Insert Door, Right Side (Complete Assembly) Right Door Weldment with Studs Door, Guides Screw, 1/4"-20 x 1/2" Long S/S Spacer, PB Bolt Locknut, 1/4"-20 S/S Hex with Nylon Insert Door Connector Bracket Door, Front (Complete Assembly) w/ Decal Door Only, Front PART NUMBER 05700-031-50-67 05315-407-06-00 05700-000-75-77 05315-207-01-00 05700-000-75-78 05315-700-01-00 05311-369-03-00 03120-100-03-00 05310-256-04-00 05700-002-29-38 05340-109-02-00 05306-956-05-00 05311-176-02-00 05310-276-01-00 05700-011-90-99 05305-274-23-00 05311-174-01-00 05310-374-02-00 05700-000-85-69 05340-011-35-00 05930-111-51-68 05310-272-02-00 05700-002-30-88 05700-002-29-85 05700-111-33-59 05305-274-02-00 05700-000-29-40 05310-374-01-00 05700-021-33-39 05700-002-30-89 05700-002-29-83 29 07610-003-61-42-S CANTILEVER ARM/DOOR ASSEMBLIES PARTS (Continued) ITEM 24 24A 25 26 27 28 QTY 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Door, Left Side (Complete Assembly) Door, Left Side (Complete Assm) (Door Interlock) (not shown) Door Only, Left Side Door Only, Left Side (Door Interlock) (not shown) Door Interlock Bracket (not shown) Door Connecting Plate (Not Shown) Bracket, Cantilever Arm Support (Not Shown) Wear Button, 1/2" Dia. UHMW (Not Shown) Decal, Jackson LOGO (Not Shown) Door Interlock Bracket (Not Shown) PART NUMBER 05700-002-30-87 05700-004-24-32 05700-002-29-86 05700-004-24-34 05700-004-23-17 05700-002-20-78 05700-031-88-00 05700-011-88-01 09905-004-03-02 05700-004-23-14 Bracket, Cantilever Arm Support 09515-003-15-64 Wear Button, 1/2" Dia. UHMW 05700-011-88-01 07610-003-61-42-S 30 PARTS TUB ASSEMBLY 2 6 7 8 3 5 1 3 16 17 16 18 12 10 11 13 SOLID STATE THERMOSTAT 14 11 40 15 34 37 36 33 39 26 38 35 31 30 32 19 25 24 22 23 27 20 21 4 28 29 Nut, 1/4"-20 Serrated Nut 05310-011-66-49 Pump Support Adjustable Bracket Complete Assembly 05700-002-20-46 31 Bracket, Motor Support Weldment 05700-002-68-31 Pump Support Adjustable Bracket 05700-002-20-41 07610-003-61-42-S TUB ASSEMBLY PARTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 QTY 1 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 5 1 DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug See Page Entitled "Wash Motors" Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Shim, Overflow Support Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90B Nut, 3/8"-16 S/S Hex Lockwasher 3/8" See Page Entitled "Wash Heaters/Rinse Heaters" See page 43 to order phase conversion kits for heater. Probe, High Water Locknut, 6-32 with Nylon Insert Lockwasher, 5/16", S/S, Split PART NUMBER 05700-002-12-59 05700-002-01-00 04730-609-05-00 N/A 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-001-22-23 05700-001-22-24 05310-374-02-00 05700-021-50-07 05700-001-25-69 05700-002-91-55 05700-002-91-54 05700-002-96-48 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 N/A 06680-200-02-68 05310-373-03-00 05311-275-01-00 07610-003-61-42-S 32 PARTS TUB ASSEMBLY (Continued) ITEM 27 28 29 30 31 32 33 34 35 36 37 38 39 40 QTY 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Lockwasher, 5/16", S/S, Split PART NUMBER 05311-275-01-00 Nut, Hex, 5/16"-18, S/S 05310-275-01-00 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-100-75-93 Decal, High Limit 09905-011-84-32 Thermostat Bracket 05700-011-81-64 Wash Heater Gasket 05330-011-47-79 Thermostat, Regulating 05930-510-02-79 Kit, Wash Thermostat Replacement 06401-003-18-22 (Includes: thermostat, brass fitting, 2 jumper wires & instructions) Thermostat, High Limit 05930-011-49-43 Fitting, 1/4" Imperial Brass 05310-924-02-05 Probe, Thermister 4" LG 06685-004-17-26 Thermostat Mounting Bracket 05700-004-22-17 Thermostat, Elan Electric Dual 05585-004-17-27 33 07610-003-61-42-S STEAM TUB ASSEMBLY PARTS 2 6 3 5 7 8 12 10 11 13 14 11 1 3 16 17 16 18 19 20 4 15 24 26 30 SOLID STATE THERMOSTAT 33 25 27 22 23 28 29 32 21 31 Nut, 1/4"-20 Serrated Nut 05310-011-66-49 Pump Support Adjustable Bracket Complete Assembly 05700-002-20-46 07610-003-61-42-S Bracket, Motor Support Weldment 05700-002-68-31 Pump Support Adjustable Bracket 05700-002-20-41 34 PARTS STEAM TUB ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * * 14 15 16 17 18 19 20 21 22 23 24 QTY 1 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug See Page Entitled "Wash Motors" Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Shim, Overflow Support Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90B Nut, 3/8"-16 S/S Hex Lockwasher 3/8" Fitting, 1/4" Imperial Brass PART NUMBER 05700-002-12-59 05700-002-01-00 04730-609-05-00 N/A 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-001-22-23 05700-001-22-24 05310-374-02-00 05700-021-50-07 05700-001-25-69 05700-002-91-55 05700-002-91-54 05700-002-96-48 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 N/A 35 07610-003-61-42-S STEAM TUB ASSEMBLY PARTS (Continued) ITEM 25 26 27 28 29 30 31 32 33 QTY 1 1 1 1 1 2 1 1 1 1 DESCRIPTION Probe, High Water PART NUMBER 06680-200-02-68 Thermostat, Regulating 05930-510-02-79 Kit, Wash Thermostat Replacement 06401-003-18-67 (Includes: thermostat, brass fitting, 2 jumper wires & instructions) Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-100-75-93 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Steam Coil 05700-031-41-37 Probe, Thermister 4" LG 06685-004-17-26 Thermostat Mounting Bracket 05700-004-22-17 Thermostat, Elan Electric Dual 06685-004-17-27 07610-003-61-42-S 36 PARTS 1 2 FRAME ASSEMBLY 3 5 6 ITEM 1 2 3 4 5 6 QTY 4 4 1 1 4 4 37 DESCRIPTION Bolt, 1/4"-20 x 1/2" Locknut, 1/4"-20 S/S Hex with Nylon Insert Front Panel Frame Weldment Bullet Foot Flanged Bullet Foot 4 PART NUMBER 05305-274-02-00 05310-374-02-00 05700-002-36-65 05700-031-48-01 05340-108-01-03 05340-002-34-86 07610-003-61-42-S RINSE TANK ASSEMBLY 10 6 5 4 2 3 1 11 PARTS 13 12 9 See page entitled "WASH HEATERS/RINSE HEATERS". 78 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 QTY 1 2 2 1 1 6 4 4 1 1 6 1 1 1 DESCRIPTION Booster Tank Weldment Locknut, 10-24 with Nylon Insert PART NUMBER 05700-001-22-02 05310-373-01-00 Washer, #10 S/S Flat Decal, Warning - Disconnect Power 05311-173-01-00 09905-100-75-93 Booster Tank Cover Weldment 05700-001-29-30 Nut, Hex, 5/16"-18 Locknut, 1/4"-20 with Nylon Insert 05310-275-01-00 05310-374-01-00 Washer, 1/4" ID, S/S, Flat Thermostat, Rinse 05311-174-01-00 05930-510-03-79 Kit, Rinse Thermostat Replacement (Includes: thermostat, brass fitting, 2 jumper wires & instructions) Washer, 5/16" I.D. 06401-011-66-55 05311-175-01-00 Gasket, Rinse Heater 05330-200-02-70 Fitting, 1/4" Imperial Brass 05310-924-02-05 Probe, Thermistor 4" LG 06685-004-17-26 07610-003-61-42-S 38 PARTS RINSE TANK & ROUND FLANGE HEATER ASSM 6 5 4 10 13 2 3 1 11 12 9 See page entitled "WASH HEATERS/RINSE HEATERS". 78 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 QTY 1 2 2 1 1 6 4 4 1 1 6 1 1 1 DESCRIPTION Booster Tank Weldment PART NUMBER 05700-003-58-41 Locknut, 10-24 with Nylon Insert 05310-374-01-00 Washer, #10 S/S Flat 05311-174-01-00 Decal, Warning - Disconnect Power 09905-100-75-93 Booster Tank Cover Weldment 05700-001-29-30 Nut, Hex, 5/16"-18 05310-274-01-00 Locknut, 1/4"-20 with Nylon Insert 05310-374-01-00 Washer, 1/4" ID, S/S, Flat 05311-174-01-00 Thermostat, Rinse 05930-510-03-79 Kit, Rinse Thermostat Replacement 06401-011-66-55 (Includes: thermostat, brass fitting, 2 jumper wires & instructions) Washer, 5/16" I.D. 05311-174-01-00 Gasket, Rinse Heater 05330-200-02-70 Fitting, 1/4" Imperial Brass 05310-924-02-05 Washer, 1/4" Split Lock 05311-274-01-00 39 07610-003-61-42-S COIL ASSEMBLY 2 1 PARTS 3 8 7 6 5 ITEM 1 2 3 4 5 6 7 8 QTY 1 1 1 4 2 2 1 1 DESCRIPTION Complete Steam Coil Assembly Steam Coil Weldment Stand C, Steam Coil Support Stand D, Steam Coil Support Gasket, Steam Coil Washer, Steam Coil Adapter, Steam Coil Nut Stand A, Steam Coil Support Stand B, Steam Coil Support 07610-003-61-42-S 4 PART NUMBER 05700-002-08-62 05700-021-41-38 05700-002-08-52 05700-002-08-53 05700-001-17-86 05700-001-17-87 05310-011-17-85 05700-002-08-50 05700-002-08-51 40 PARTS INCOMING STEAM PLUMBING ASSEMBLIES 1 5 4 2 3 ITEM 1 2 3 4 5 QTY 1 1 2 1 1 41 DESCRIPTION Complete Assembly Union, 3/4'' NPT, Black Iron Bushing, Reducing, 3/4'' to 1/2'' Elbow, 3/4" 90° Street Nipple, Close, 3/4'' NPT, Black Iron Steam Trap, 3/4" NPT F&T PART NUMBER 05700-002-01-55 04730-912-01-00 04730-911-02-34 04730-011-87-37 04730-907-01-00 06680-500-02-77 07610-003-61-42-S INCOMING STEAM PLUMBING ASSEMBLIES PARTS 1 10 2 9 8 7 6 3 5 4 ITEM 1 2 3 4 5 6 7 8 9 10 QTY 1 2 1 4 1 1 1 1 1 1 DESCRIPTION Complete Assembly Bushing, Reducing, 3/4'' to 1/2'' Union, 3/4'' NPT, Black Iron Elbow, 90B 3/4" NPT Black Iron Nipple, Close, 3/4'' NPT, Black Iron Gate Valve, 3/4" NPT Y-Strainer, 3/4" NPT Black Iron Bracket, Steam Plumbing Support Solenoid Valve, Steam Plumbing, 220V 3/4" NPT Black Iron Pipe Elbow, 3/4" 90° Street 07610-003-61-42-S PART NUMBER 05700-002-01-60 04730-911-02-34 04730-912-01-01 04730-906-10-34 04730-907-01-00 04820-100-19-00 04730-217-01-32 05700-002-01-63 04820-002-01-56 05700-002-20-83 04730-011-87-37 42 PARTS WASH MOTORS The Tempstar models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table: MODEL Tempstar/Tempstar NB Tempstar/Tempstar NB Tempstar/Tempstar NB Tempstar/Tempstar NB Tempstar/Tempstar NB Tempstar/Tempstar NB VOLTS HZ 208 50 208 50 208 60 208 60 230 50 230 50 PHASE 1 3 1 3 1 3 WASH MOTOR ASSEMBLY 06105-002-19-87 06105-002-19-87 06105-002-69-78 06105-002-69-78 06105-002-19-87 06105-002-19-87 Tempstar/Tempstar NB 230 60 1 06105-002-69-78 Tempstar/Tempstar NB Tempstar/Tempstar NB 230 60 380 50 3 06105-002-69-78 3 06105-002-41-24 Tempstar/Tempstar NB 415 50 3 06105-002-41-24 Tempstar/Tempstar NB Tempstar/Tempstar NB MODEL Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT 440 50 460 60 VOLTS HZ 208 50 208 50 208 60 208 60 230 50 230 50 3 3 PHASE 1 3 1 3 1 3 06105-002-41-24 06105-121-64-21 WASH MOTOR ASSEMBLY 06105-002-19-87 06105-002-19-87 06105-002-69-78 06105-002-69-78 06105-002-19-87 06105-002-19-87 Tempstar LT 230 60 1 06105-002-69-78 Tempstar LT Tempstar LT 230 60 380 50 3 06105-002-69-78 3 06105-002-41-24 Tempstar LT Tempstar LT 415 50 440 50 3 06105-002-41-24 3 06105-002-41-24 Tempstar LT 460 60 3 06105-121-64-21 Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your new motor, which may have been built by someone different than who built your original motor, may not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact Jackson WWS,INC. immediately for technical support. 43 07610-003-61-42-S MOTOR & PUMP ASSEMBLY Pump Only Assembly, 50HZ (Area indicated within box, Casing is included) 05700-002-85-38 Pump Only Assembly, 60HZ (Area indicated within box, Casing is included) 05700-002-79-51 Pump Casing (Not shown), 50HZ 05700-002-41-50 5 Complete Pump & Motor Assembly, 50HZ 06105-002-19-87 Complete Pump & Motor Assembly, 60HZ 06105-002-69-78 6 7 PARTS 1 3 4 ITEM 1 2 QTY 1 1 3 1 4 1 5 1 6 1 7 1 DESCRIPTION Motor Only, 50HZ Motor Only, 60HZ Case O-Ring, 60HZ Seal Plate, 60HZ Gasket, 50HZ Mechanical Seal, 60HZ Seal, 50HZ Case Capscrew, 60HZ Pump Casing 60HZ Shim Kit, 60HZ Impeller Assembly, 50HZ Impeller Assembly, 60HZ Other parts not shown 2 Drain Plug, 60HZ 04730-002-81-89 Bracket, 50HZ 05700-002-06-22 Shaft Adapter, 50HZ 05700-011-95-49 PART NUMBER 06105-002-85-36 06105-002-79-61 05330-002-81-83 05700-002-81-87 05330-002-41-48 05330-002-34-22 05330-002-06-21 05305-002-81-88 05700-002-85-01 05700-002-82-58 05700-002-41-49 05700-002-81-86 07610-003-61-42-S 44 PARTS WASH HEATERS/RINSE HEATERS Model Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Model Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Tempstar LT Model Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB Tempstar NB 45 Volts 208 208 208 208 230 230 230 230 380 415 440 460 Volts 208 208 208 208 230 230 230 230 380 440 460 Volts 208 208 208 208 230 230 230 230 380 415 440 460 HZ PHASE Wash Heater 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 3 04540-002-44-31 50 3 04540-002-43-09 50 3 04540-121-65-99 60 3 04540-121-65-99 HZ PHASE Wash Heater 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 3 04540-002-44-31 50 3 04540-121-65-99 60 3 04540-121-65-99 HZ PHASE Wash Heater 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 1 04540-121-47-39 50 3 04540-121-47-39 60 1 04540-121-47-39 60 3 04540-121-47-39 50 3 04540-002-44-31 50 3 04540-002-43-09 50 3 04540-121-65-99 60 3 04540-121-65-99 Rinse Heater (12 KW) Rinse Heater (14 KW) 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-121-47-40 04540-121-63-38 04540-002-44-32 04540-121-63-38 04540-002-43-10 04540-002-77-24 04540-100-01-15 04540-121-63-39 04540-100-01-15 04540-121-63-39 HEATER CONVERSION KITS 1 to 3 Phase, 208-230V/50hz Conversion Kit: 06401-003-15-59 3 to 1 Phase, 208-230V/50hz Conversion Kit: 06401-003-16-60 1 to 3 Phase, 208-230V/60hz Conversion Kit: 06401-003-16-61 3 to 1 Phase, 208-230V/60hz Conversion Kit: 06401-003-16-62 07610-003-61-42-S ROUND FLANGED RINSE HEATER PARTS Model Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Tempstar Volts 208 208 208 208 230 230 230 230 HZ PHASE Wash Heater 50 1 04540-003-58-27 50 3 04540-003-58-27 60 1 04540-003-58-27 60 3 04540-003-58-27 50 1 04540-003-58-27 50 3 04540-003-58-27 60 1 04540-003-58-27 60 3 04540-003-58-27 Rinse Heater (12 KW) Rinse Heater (14 KW) 04540-003-58-28 04540-003-58-28 04540-003-58-28 04540-003-58-28 04540-003-58-28 04540-003-58-28 04540-003-58-28 04540-003-58-28 07610-003-61-42-S 46 PARTS INCOMING/OUTLET PLUMBING ASSEMBLY Y - STRAINER OPTION TEMPSTAR Incoming Plumbing (Complete Assembly) 05700-003-60-74 TEMPSTAR Outlet Plumbing (Complete assembly) 05700-003-60-75 16 5 17 6 47 Tube Length Chart Item # Length (inches) 8 1/2" x 2 1/2" Long 9 1/2" x 37" Long 10 1/2" x 3" Long 12 1/2" x 2 1/8" Long 13 1/2" x 3 1/2" Long 19 1/2" x 30 3/4" Long 18 5 19 5 17 5 7 07610-003-61-42-S INCOMING/OUTLET PLUMBING ASSEMBLY PARTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 QTY 1 2 1 1 6 3 1 3 2 1 3 2 1 1 1 1 1 1 1 DESCRIPTION Fitting, Tee, 1/2" x 1/2" x 1/4" Adapter, 1/2" MNPT x CU Male Strainer, Y 1/2" Vave, Ball Test Cock 1/4" Bronze Adapter, 1/2" Union, 1/2" Bushing, HEX 3/4 MNPT-1/2 FNPT Brass F-Tube, Copper 1/2" x 2.5" F-Tube, Copper 1/2" x 37" F-Tubing, Copper 1/2" x 3" Elbow, 1/2" CU x CU, 90B F-Tube, Copper 1/2" x 2.406" F-Tube, Copper 1/2" x 3.5 Gauge 0-100# Pressure Valve, 1/2" 208-240 Red Vacuum Breaker, 1/2" NPT Adapter, Male F-Tube, Copper 1/2" x 30.75" Elbow, 1/2" NPT 90 Brass PART NUMBER 04730-411-25-01 04730-011-59-53 04730-217-01-10 04810-011-72-67 04730-401-03-01 04730-412-05-01 04730-002-56-27 05700-002-17-38 05700-003-60-80 05700-001-05-21 04730-406-01-01 05700-003-60-79 05700-003-60-78 06685-111-88-34 04810-100-09-18 04820-003-06-13 04730-401-03-01 05700-003-60-81 04730-011-42-96 WPRK KIT OPTION Y - STRAINER & PRESSURE REULATOR OPTIONS Water Arrestor, 1/2" 06685-100-05-00 Nipple, 1/2" NPT, Close, Brass 04730-207-15-00 07610-003-61-42-S Tee, 1/2" x 1/2" x 1/2" 04730-211-27-00 48 PARTS INLET PLUMBING Y - STRAINER OPTION TEMPSTAR LT & TEMPSTAR NB INCOMING PLUMBING ASSEMBLY 8 2 11 10 9 6 4 ITEM QTY 1 1 2 3 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 49 5 7 2 DESCRIPTION Complete Assembly Tee, Brass, 1/2" x 1/2" x 1/4" NPT Adapter, 1/2" MNPT x Cu Male Strainer, Y 1/2" Valve, Ball, Bronze, 1/4" NPT Adapter, 1/2" Male/Cu to MSPS Pressure Gauge, 0-100 PSI Valve, Solenoid, 1/2" NPT 208-240V Vacuum Breaker, 1/2" NPT Tube, Copper 1/2" x 5.75 Union, 1/2" Elbow, 1/2" 90º Cu to MSPS 1 2 3 PART NUMBER 05700-003-60-73 04730-411-25-01 04730-011-59-53 04730-217-01-10 04810-011-72-67 04730-401-03-01 06685-111-59-66 04810-100-09-18 04820-003-06-13 05700-002-91-03 04730-412-05-01 04730-406-32-01 07610-003-61-42-S INCOMING/OUTLET PLUMBING ASSEMBLY PRESSURE REGULATOR OPTION PARTS 11 18 8 17 12 5 3 2 9 4 9 1 10 14 12 17 8 15 13 12 7 11 19 8 19 11 07610-003-61-42-S 12 16 12 17 12 7 50 PARTS INCOMING/OUTLET PLUMBING ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 QTY 1 1 1 1 1 2 2 3 2 1 3 6 1 1 1 1 3 1 2 DESCRIPTION Water Pressure Regulator, 1/2" NPT Valve, Ball, 1/4" NPT Gauge, Pressure, 0-100 PSI Tee, Brass, 1/2" NPT x 1/2" x 1/4" Valve, Solenoid, 1/2" NPT Bracket, Booster Plumbing 1/2" (Not Shown) Bushing, HEX 3/4 MNPT-1/2 FNPT Brass Union, 1/2" Adapter, 1/2" MNPT x CU Male Tube, Copper Elbow, 1/2" CU x CU, 90B Adapter, 1/2" Tube, Copper Vacuum Breaker, 1/2" NPT Tube, Copper Elbow, 1/2" NPT, 90B, Brass Tube, Copper Tube, Copper Tube, Copper PART NUMBER 05700-100-04-07 04810-011-72-67 06685-111-88-34 04730-411-25-01 04730-100-09-18 05700-003-60-90 04730-002-56-27 04730-406-01-01 04730-011-59-53 See Chart pg. 46 04730-406-01-01 04730-401-03-01 See Chart pg. 46 04820-003-06-13 See Chart pg. 46 04730-011-42-96 See Chart pg. 46 See Chart pg. 46 See Chart pg. 46 When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It is not advised to use thread sealing compounds, sometimes referred to as "pipe dope". Compounds can be ejected from the threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the components include the solenoid valve and the pressure gauge isolation ball valve. 51 07610-003-61-42-S INLET PLUMBING - PRESSURE REGULATOR PARTS 8 2 11 10 9 6 4 5 7 2 1 2 3 ITEM 1 2 3 4 5 6 7 8 9 10 11 QTY 1 3 1 1 1 1 1 1 1 1 1 DESCRIPTION Tee, Brass, 1/2" x 1/2" x 1/4" NPT Adapter, 1/2" MNPT x Cu Male Water Pressure Regulator, 1/2" NPT Valve, Ball, Bronze, 1/4" NPT Adapter, 1/2" Male/Cu to MSPS Pressure Gauge, 0-100 PSI Valve, Solenoid, 1/2" NPT 208-240V Vacuum Breaker, 1/2" NPT Tube, Copper 1/2" x 5.75 Union, 1/2" Elbow, 1/2" 90º Cu to MSPS 07610-003-61-42-S PART NUMBER 04730-411-25-01 04730-011-59-53 04820-100-04-07 04810-011-72-67 04730-401-03-01 06685-111-59-66 04810-100-09-18 04820-003-06-13 05700-002-91-03 04730-412-05-01 04730-406-32-01 52 PARTS TEMPSTAR - VENTLESS PLUMBING 1 2 3 7 5 6 RINSE INJECTOR 09515-004-22-73 HOSE PAC, ASSEMBLY (TEMPSTAR) 05700-004-20-01 HOSE PAC, ASSEMBLY (TEMPSTAR HH) 05700-004-20-02 4 ITEM 1 2 3 4 5 6 7 QTY 1 1 1 1 1 1 1 DESCRIPTION Vac Breaker 1/2 Brass Elbow, 90 Degree 1/2 Street Brass W-Plumbing, Rinse Injector A-Plumbing, Outlet w/ Heat Exc. Hose, 1/2" ID X 24" LG Red Hose, 1/2" ID X 60" LG Red Hose, 1/2" ID X 58" LG Blue 53 PART NUMBER 04820-003-06-13 04730-206-08-00 05700-004-19-83 05700-004-19-12 05700-004-19-89 05700-004-19-90 05700-004-19-91 07610-003-61-42-S TEMPSTAR - VENTLESS PLUMBING 1 6 5 2 3 2 4 2 PARTS ITEM 1 2 3 4 5 6 7 QTY 1 3 1 1 1 1 1 DESCRIPTION Bushing, Hex 3/4"M to 1/2" Brass Nipple, Brass 1/2" X 3" NPT Elbow, 1/2 NPT 90 Brass Tee, 1/2 FNPT X 1/2 FNPT 1/4 FNPT Union, 1/2" X 1/2" Brass Fitting, 1/4 Barb 1/4 MNPT Swivel Hose, 1/2" ID X 58" LG Blue 07610-003-61-42-S PART NUMBER 04730-002-56-27 04730-004-20-10 04730-011-42-96 04730-002-22-56 04730-003-62-44 04730-011-95-41 05700-004-19-91 54 PARTS TEMPSTAR - VENTLESS PLUMBING 2 2 1 3 4 ITEM 1 2 3 4 5 6 7 QTY 1 3 1 1 1 1 1 DESCRIPTION Bushing, Hex 3/4"M to 1/2" Brass Elbow, 3/4 Street Brass 90 Degress Regulator, Pressure 3/4 Nipple, 3/4 NPT X 1-3/8 Closed Brass Valve, 3/4" - 220V Solenoid Nipple, 1/2 Closed Brass Elbow, 90 Degree 1/2 Street Brass 55 5 6 7 PART NUMBER 04730-002-56-27 04730-206-04-34 06685-011-58-22 04730-207-34-00 04810-100-03-18 04730-207-15-00 04730-206-08-00 07610-003-61-42-S SOLENOID VALVE & VACUUM BREAKER 1/2" SOLENOID VALVE & 1/2" NPT VACUUM BREAKER REPAIR PARTS KITS PARTS 4810-200-03-18 Complete 110 Volt Solenoid Valve Assembly, 1/2" 04810-100-12-18 Coil & Housing only 06401-003-07-43 Complete 240 Volt Solenoid Valve Assembly, 1/2" 04810-100-09-18 Coil & Housing only 06401-003-07-44` Complete Vacuum Breaker Assembly, 1/2" NPT 04820-003-06-13 07610-003-61-42-S 56 PARTS WASH & RINSE ARM/MANIFOLD ASSEMBLIES DETAIL "A" FINAL RINSE ARMS & MANIFOLD 10 18 10 10 11 13 20 14 15 Rinse Injector Weldment 1 per machine 05700-002-56-75 Plug, 1/8" NPT, Brass 3 per Rinse Injector 04730-209-07-37 10 DETAIL "B" WASH ARMS & MANIFOLD 1 23 4 17 9 17 9 8 6 57 2 3 19 7 6 10 Rinse Injector Gasket 2 per machine 05330-111-42-81 5 1 17 7 9 17 5 16 07610-003-61-42-S WASH & RINSE ARM/MANIFOLD ASSEMBLIES PARTS (Continued) 9 EXPLODED VIEW OF ITEM 17 17c ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17a 17b 17c 17d 17e 17f 18 19 20 QTY 1 4 4 2 2 1 1 2 2 5 2 4 2 2 4 1 2 1 1 1 1 15 20 1 2 2 17a 17b 1 or 16 17f 17e 17d DESCRIPTION Upper Manifold Nut, 3/8"-16 S/S Hex Lockwasher,3/8 Bolt, Hex 3/8"-16 x 7/8" Long O Ring Positioning Bracket, Manifold Tube Tube, Wash Manifold Gasket, Manifold Wash Arm Locknut, 1/4"-20 S/S Hex with Nylon Insert Clip, Retaining, Rinse Head Bushing Rinse Arm Washer Bushing, Rinse Head Rinse Arm Plug, Rinse Arm Lower Wash Manifold Bearing Assembly Hub Nut Hub Bushing Hub Spindle Ring, Retainer 3/16" Stainless Steel Ball 1/8" Stainless Steel Ball Rinse Manifold Assembly Bolt, Hex 3/8"-16 x 1 1/4" Long Bearing, Rinse Head 07610-003-61-42-S PART NUMBER 05700-031-34-82 05310-276-01-00 05311-276-01-00 05306-011-36-95 05330-111-35-15 05700-011-34-63 05700-131-15-07 05700-111-35-03 05700-021-35-93 05310-374-01-00 05340-112-01-11 05330-011-42-10 05700-021-33-84 05700-003-58-94 04730-609-04-00 05700-031-46-00 05700-021-35-97 05700-011-35-94 05700-011-35-96 05700-011-35-95 05340-011-37-81 03120-100-02-00 03120-011-37-82 05700-021-47-61 05305-276-10-00 03120-004-12-13 58 PARTS TEMPSTAR VENTLESS SYSTEM ASSEMBLY 59 07610-003-61-42-S TEMPSTAR VENTLESS SYSTEM ASSEMBLY PARTS (Continued) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 QTY 1 1 1 1 1 1 1 1 1 12 1 1 6 6 2 8 4 DESCRIPTION Coil, Heat Exchanger Inlet, Cold Water Ring, Water Inlet Plate, Fan Mounting Upper Shroud Exhaust Box Gasket, Heat Exchanger Gauge Coil Box Back Bolt, 1/4-20 X 3/8 Hex Bracket, Vacuum Breaker Shroud, Hear Exchanger Nut, Lock 10-24 S/S Hex w/ Nylon Washer, Flat Fan, 3.62 Square, 85-236V AC Corrosion Resistant Screw, 6-32 X 1 1/2 Long Nut, Lock 1/4-20 Hex Nylon Insert PART NUMBER 04420-004-19-61 05700-004-19-01 05700-004-19-24 05700-004-18-07 05700-004-18-06 05700-004-18-04 05330-004-18-22 06680-011-86-42 05700-004-18-03 05305-274-20-00 05700-004-18-91 05700-004-18-92 05310-373-01-00 05311-173-02-00 05999-004-19-46 05305-003-11-33 05310-374-01-00 07610-003-61-42-S 60 PARTS TEMPSTAR VENTLESS DOOR INTERLOCK ITEM QTY 1 1 2 1 3 1 4 1 5 1 6 1 7 8 8 8 9 2 10 2 11 1 12 2 13 1 61 DESCRIPTION Door Interlock Assembly Guide Block, Door Lock F-Cover, Door Lock Mounting W-Rod, Interlock Weldment Soleniod, Horizontal 1" Push Spring, Comp. W-Base, Door Interlock Box Screw 3/8 Pan Head Washer, Flat #10 Locknut, 1/4-20 Washer, S/S 1/4-20 I.D. Fitg, 3216 Liqtite Blk Connector, 2-Conductor Cord, SJ 55" LG PART NUMBER 05700-004-23-06 09330-004-22-72 05700-004-22-80 05700-004-23-15 04820-004-24-11 05935-004-24-10 05700-004-24-25 05305-171-02-00 05311-173-02-00 05310-374-01-00 05311-174-01-00 05975-011-59-50 05935-004-03-49 05700-004-24-31 07610-003-61-42-S DOOR INTERLOCK, EXHAUST FAN, TRANSFORMER BOX PARTS DOOR INTERLOCK (SDI) /EXHAUST FAN CONTROL/TRANSFORMER MOUNTING BOX Door Interlock Box Bottom 05700-001-21-26 Door Interlock Box Cover 05700-001-21-27 OTHER DOOR INTERLOCK (SDI) COMPONENTS (NOT SHOWN): DESCRIPTION Pipe Clamp (found on the side of the machine) Solenoid, Electrical Interlock Option Relay PART NUMBER 05700-000-35-05 04810-100-61-33 05945-111-47-51 Exhaust Fan Control 2" Din Rail 05700-002-36-09 Transformer Mounting Bracket 05700-031-62-82 Exhaust Fan Control Delay Timer 05945-011-65-44 07610-003-61-42-S 415/440/460V Transformer 05950-111-65-93 380V Transformer 05950-111-64-17 Transformer Mounting Box 05700-002-10-01 Transformer Mounting Box Top (not shown) 05700-000-78-53 2 Amp Circuit Breaker 05925-111-64-18 62 PARTS GO*BOX COMPONENTS A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using the following Mfg. No.: 06401-003-62-04 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 QTY 1 1 1 1 1 1 1 1 1 1 1 6 2 1 1 1 1 2 1 1 1 4 1 1 DESCRIPTION Contactor, Rinse/Wash Heater Contactor, Wash Motor Gauge, Pressure, 0-100 PSI Thermometer, 96" Capillary Thermometer, 48" Capillary Thermostat, Rinse Operating Thermostat, Wash Operating Thermostat, Hi-Limit Liquid Level Control Probe, water level sensing Magnet,Door Glide, Door Edge O-Ring Wash Manifold Relay,Control 240V 50/60Hz Seal, Mechanical Pump (S/S Pumps) O-Ring, Wash Pump Gasket Switch, Door, Magnetic Reed Snap Ring, Retaining, Rinse Arm Bearing Assembly, Wash Arm Switch, Power Push Button Timer, Universal Washer, Rinse Arm Nylatron Vacuum Breaker 1/2" Brass Valve, Solenoid, 1/2", 208-220V PART NUMBER 05945-109-01-69 05945-002-74-20 06685-111-88-34 06685-111-68-49 06685-111-68-48 06401-140-00-33 06401-140-00-32 05930-011-49-43 06680-200-08-21 06680-200-02-68 05930-111-51-68 05700-111-33-59 05330-111-35-15 05945-111-47-51 05330-002-34-22 05330-002-81-83 05930-111-51-69 05340-112-01-11 05700-021-35-97 05930-002-29-13 05945-003-33-09 05330-011-42-10 04820-003-06-13 04810-100-09-18 * 1 Pump & Motor Assembly, S/S 06105-002-69-78 Special pricing available when purchased with above GO*BOX. Call for details. 63 07610-003-61-42-S DRAIN QUENCH ASSEMBLY 1 PARTS 14 2 3 4 5 6 7 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 07610-003-61-42-S 8 DESCRIPTION Nipple, 1/4 NPT x 3 Brass Nipple, 1/4 NPT x 3 Brass Reducer, 1-1/2 x 1/2 Hex Brass Nipple, 1-1/12 Brass Close Tee, 1-1/2 Brass Reducer, 1-1/2 x 1/4 Hex Brass Union,1/4 Modified Nipple, 1-1/12 Brass Close Tee, 1-1/2 Brass Elbow, 1-1/2 NPT, Female Nipple, 1/2 Close Brass Valve, Check 1/2 Reducer, 1/2 x 1/4 Brass Solenoid Valve, 1/4, 240V 13 12 11 10 9 PART NUMBER 04730-004-08-07 04730-004-08-07 04730-002-55-75 04730-207-40-00 04730-011-69-93 04730-002-55-76 05700-001-16-52 04730-207-40-00 04730-011-69-93 04730-206-32-00 04730-207-15-00 04820-002-55-77 04730-003-62-16 04810-002-31-09 64 PARTS 1 DRAIN QUENCH ASSEMBLY (Continued) 4 2 7 3 5 6 ITEM 1 2 3 4 5 6 7 QTY 1 1 1 2 1 1 1 DESCRIPTION Wash Heater Cover Liquid Tight Fitting (Large) Conduit Fitting, 45°-1/2" Lock Nut, 6-32 Hex Thermostat Conduit Fitting, 90°-1/2" Liquid Tight Fitting (Small) 65 PART NUMBER 05700-004-07-92 05975-011-65-51 05975-011-45-23 05310-373-03-00 05930-003-13-65 05975-011-45-14 05975-011-49-03 07610-003-61-42-S DRAIN QUENCH ASSEMBLY PARTS (Continued) Connect 1 1/2" drain plumbing (elbow can be removed if not needed) Connect 1/4" cold water line 07610-003-61-42-S 66 SCHEMATICS SOLID STATE 208-230V, 50/60 HZ, 1 & 3 PHASE TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) 67 07610-003-61-42-S TEMPSTAR 208-230V, 50/60 HZ, 1 & 3 PHASE TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) SCHEMATICS 07610-003-61-42-S 68 SCHEMATICS SOLID STATE 460 V, 60 HZ, 3 PHASE TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) 69 07610-003-61-42-S TEMPSTAR 460 V, 60 HZ, 3 PHASE TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) SCHEMATICS 70 SCHEMATICS SOLID STATE LT & NB 208-230V, 50/60HZ,1 & 3 PHASE TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) 71 07610-003-61-42-S TEMPSTAR LT & NB 208-230V, 50/60HZ, 1 & 3 PHASE SCHEMATICS TEMPSTAR (TOP MOUNT W/ CYCLE SWITCHES) 72 SCHEMATICS TEMPSTAR NB & LT 460V, 50/60 HZ, 3 PHASE TOP MOUNT UNIVERSAL TIMER 73 07610-003-61-42-S TEMPSTAR S 208-230V, 50/60 HZ, 1 & 3 PHASE TOP MOUNT UNIVERSAL TIMER TEMPSTAR STEAM ELCTRICAL DIAGRAM 208/230 VOLT 50/60 Hz 1/3 PHASE SCHEMATICS 07610-003-61-42-S 74 SCHEMATICS SDI OPTIONS 75 07610-003-61-42-S DRAIN QUENCH OPTIONS SCHEMATICS 07610-003-61-42-S 76 ADDENDUM Jackson Technical Manual Addendum SERIAL NUMBER: Intertek 4000897 Conforms to UL Std 921 Conforms to CSA Std C22.2 No.168 MODEL: Tempstar 208-230-460 Volt/60 Hz/3 Phase 40F RISE BOOSTER 208V 230V 460V WASH MOTOR WASH HEATER RINSE HEATER TOTAL LOAD 3/4 HP 5.7 A 4.1 KW 11.4 A 9 KW 25.0 A 42.1 A 3/4 HP 5.7 A 5 KW 12.6 A 11 KW 27.2 A 45.5 A 3/4 HP 1.8 A 5 KW 6.3 A 11 KW 13.8 A 21.9 A 70F RISE BOOSTER 208V 230V 460V WASH MOTOR WASH HEATER RINSE HEATER TOTAL LOAD 3/4 HP 5.7 A 4.1 KW 11.4 A 10.5 KW 29.1 A 46.2 A 3/4 HP 5.7 A 5 KW 12.6 A 12.9 KW 32.4 A 50.7 A 3/4 HP 1.8 A 5 KW 6.3 A 12.9 KW 16.2 A 24.3 A 208-230 Volt/60 Hz/1 Phase 40F RISE BOOSTER 208V 230V WASH MOTOR WASH HEATER RINSE HEATER TOTAL LOAD 3/4 HP 5.7 A 4.1 KW 19.7 A 9 KW 43.3 A 68.7 A 3/4 HP 5.7 A 5 KW 21.7 A 11 KW 47.8 A 75.2 A 70F RISE BOOSTER 208V 230V WASH MOTOR WASH HEATER RINSE HEATER TOTAL LOAD 3/4 HP 5.7 A 3/4 HP 5.7 A 4.1 KW 19.7 A 5 KW 21.7 A 10.5 KW 50.4 A 12.9 KW 56.1 A 75.8 A 83.6 A Made in the USA Jackson WWS, Inc. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 09905-003-69-11D OPERATING PARAMETERS MINIMUM WASH TEMPERATURE MINIMUM RINSE TEMPERATURE 150F 180F MINIMUM INCOMING WATER TEMPERATURE 70FRISE BOOSTER 110F 40FRISE BOOSTER 140F WASH CYCLE TIME RINSE CYCLE TIME FLOW PRESSURE 45 SEC 11 SEC 10 PSI Tempstar units that are manufactured with the above referenced data plate are able to be fieldconverted to different phases and voltages. To accomplish this, your unit should have shipped with the Tempstar Phase Conversion Kit, part number 06401-003-71-71. This kit contains the appropriate decals and schematics to apply to your unit once the conversion is complete. All work should be performed only by Authorized Jackson Service Agents. Steps: 1. Perform the appropriate wiring and component changes as necessary to achieve the desired result. Reference Jackson technical manuals or contact technical service for assistance. 2. Verify the Schematic is correct. If not, replace with the correct one from the kit. 3. At the power inlet, remove the "Wired For" decal and replace with the one that matches the configuration of your machine. 77 07610-003-61-42-S Jackson WWS, Inc. · 6209 N. US Hwy 25E · Gray, KY 40734 USA 1.888.800.5672 · www.jacksonwws.com 79 TEMPSTAR/LT/NB/ VENTLESS/S Technical Manual · Rev S · P/N 7610-003-61-42 · Issued: 11-11-2008 · Revised: 11-30-2015Acrobat Distiller 10.1.16 (Windows)