49064 Nov12r

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P-60 / 60 Special

Part No.49064 P-60 / 60 Special Instruction Manual Model No.1866, 1866XJ, 2085, 2086, 2656, 2656KC 1866, 1866XJ, 2086 2085, 2656 2656KC

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Document DEVICE REPORTpopcorn machine
P-60 / 60 Special
Instruction Manual
Model No.1866, 1866XJ, 2085, 2086, 2656, 2656KC

Part No.49064

1866, 1866XJ, 2086

2085, 2656

2656KC

Cincinnati, OH 45241-4807 USA

P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
SAFETY PRECAUTIONS

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC

GENERAL INSTRUCTIONS

INSPECTION OF SHIPMENT
Unpack all cartons and check thoroughly for any damage that may have occurred during transit. Damage claims should be filed immediately with the transportation company.
SETUP
Your new Popper was assembled and tested at the factory. Remove all packing material and tape before starting operation.
ELECTRICAL REQUIREMENTS
Models 1866, 2086, 2085: 120V, 60Hz, 1220W Models 2656, 2656KC: 120V, 60Hz, 1300W Model 1866XJ: 100V, 50/60Hz, 1220W
Your electrician must furnish sufficient power for proper machine operation. We recommend this popper be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine.
It is Gold Medal® Products Company's recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended. This may cause sacrificed and/or reduced performance and can become a safety hazard.

BEFORE YOU PLUG IN THE MACHINE
1. Make sure the wall outlet can accept the grounded plugs (where applicable) on the power supply cord.
2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary.
3. DO NOT use a grounded to un-grounded receptacle adapter.

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC

OPERATING INSTRUCTIONS

CONTROLS AND THEIR FUNCTIONS
LIGHT AND WARMER SWITCH: Turns on the heat to the bottom corn pan and heat light. KETTLE MOTOR SWITCH: Turns on the motor which drives the kettle agitator. KETTLE HEAT SWITCH: Supplies power to the thermostat controlled kettle

Kettle Heat Switch Part No. 42798 (1)

Kettle Motor Switch Part No. 42532 (2)
Light And Warmer Switch Part No. 42532 (2)

AUTO SHUT OFF

Switch Box Label Part No. 48502 (1)

The 1866 and 2656 Models are equipped with an auto shut-off mechanism. If the kettle heat is on with no

product popping for fifteen minutes, the auto shut-off will turn off the kettle heat element and the kettle

heat switch will flash. To pop a new batch of corn, cycle the kettle heat switch off and then back on.

AMOUNT OF POPCORN AND OIL
Your new Popper is equipped with a 6 oz corn measuring cup (Part No. 49049). Corn charge ­ 6 oz. Oil charge ­ 1.6 to 2.0 oz. Flavacol ­ 1 teaspoon

POPPING INSTRUCTIONS
1. Turn Kettle Heat and Kettle Motor switch on. 2. Make a test pop by putting 3 kernels of corn and 1 oz. (30 ml) of oil into the kettle. 3. When the 3 kernels have popped, load the kettle with corn and oil charge. 4. When corn has popped, dump the kettle. 5. Repeat cycle starting with step number 3 above; always pop 3-5 batches for best popcorn.

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
CARE AND CLEANING

KETTLE
1. Each time you finish a series of popping, allow the kettle to cool down and wipe the outside of the kettle with a soft cloth to remove any oil drippings left behind.
2. After you finish popping for the day, allow the kettle to cool until it is not too hot to handle, but still warm.
3. Unplug the kettle and remove it from the machine. 4. With a cloth, wipe out the inside of the kettle, kettle lid, crossbar, outside and underneath of the
kettle.
NOTE: DO NOT place the kettle in water. This will cause damage to the electrical components and will void your warranty.
CABINET
Cleaning the cabinet of your machine is easy. Take a clean cloth and wipe excess grease from the glass. Wipe the outside of the machine also.

NOTE: Never use a glass or plastic cleaner that contains ammonia. It will crack the plastic on the machine.

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
MAINTENANCE INSTRUCTIONS

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
ORDERING SPARE PARTS

1. Identify the worn or broken part by checking it with the illustrations and parts list. 2. When ordering parts, include part number, part name, and quantity required. 3. Include your model name and machine serial number (found on nameplate) with your order. 4. Address orders to:

Parts Department Gold Medal® Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807
Or place orders at:
(800) 543-0862 (513) 769-7676 Fax: (513) 769-8500
E-mail: [email protected]
www.gmpopcorn.com

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P-60/60 Special 1
6 9
18 17
20 13

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
KETTLE BREAKDOWN
Kettle Part No. 56000 Relevant Models: 1866, 2085, 2086, 2656 2
3 4
5

21
15 16

12 11

8 14

10 7
13

19

Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part No. 47060 43434 47106 41742 69710 49017 49016 59102 69714 46649 47110 49314 49362 49328 47193 76702 76089 56006 49431 49368 69715

Description Spur Gear Agitator Bearing Hub Needle Bearing Set Screw Agitator Shaft Front Lid With Formed Lifter Rear Kettle Lid Crossbar Assembly Stir Rod Set Collar Knob Dump Handle RH Dump Handle Spacer Dump Handle Kettle Lead Assembly Thermostat Shunt Bar Thermostat 525°F Thermostat 450°F Kettle / Heater 780W 6Oz Kettle Shell Kettle Gasket Agitator Weight

Quantity 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

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P-60/60 Special 3
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Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC

KETTLE BREAKDOWN
Kettle Part No. 49434KC (Model 2656KC) 49434XJN (Model 1866XJ)

2

4

1

5

7

6

10

23 8

9

13

13

20
19 17 14

16 18
21

15 22

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ITEM PART NO. MODEL(S)

PART NAME

1

47060

BOTH Spur Gear

2

43434

BOTH Agitator Bearing Hub

3

47106

BOTH Needle Bearing

4

41742

BOTH Set Screw

5

69710

BOTH Agitator Shaft

6

49017

BOTH Front Lid With Formed Lifter

7

49016

BOTH Rear Kettle Lid

49471N 2656KC Crossbar Assembly 8
49471XJN 1866XJ Crossbar Assembly

9

69714

BOTH Stir Rod

10 46649

BOTH Set Collar

47123 2656KC Knob Dump Handle Red

11

47110

1866XJ Knob Dump Handle

12 49314

BOTH RH Dump Handle

13 49362

BOTH Spacer Dump Handle

76707 2656KC 420 °F Thermostat

14

76089

1866XJ 450 °F Thermostat

15 76702

BOTH 525 °F Thermostat

16 47193

BOTH Thermostat Shunt Bar

17 49532

BOTH Element Clamp

18 49328

BOTH Kettle Lead In Assembly

46652 2656KC 850W Tubular Element

19

48739

1866XJ Tubular Element 850W 100V

20 49431

BOTH Kettle Shell

21 49368

BOTH Kettle Gasket

49432 2656KC Kettle Weld Assembly

22

49596

1866XJ 6oz. Clad Kettle Weld Assy.

23 69715

BOTH Agitator Weight

QTY. 1 1 1 4 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
CABINET BREAKDOWN
Models No. ALL (2085-2656 Shown)

1 4
2-3

5-6

9

7-8

10

12

11

13-14

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
CABINET BREAKDOWN
Model No. ALL (2085-2656 Shown)

15
17 12

16 11

18-29

2

25

20

22

26 21-28
19

23

24

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC

CABINET BREAKDOWN PARTS LIST

ITEM
1
2 3 4 5 6 7 8
9
10 11
12
13 14 15 16 17 18 19 20 21 22 23 24 25 26
27
28 29

PART NO. 49452 49587 49769 47120 75267 47561 61359 41349 61373 41350 49395
49395HD 49145 49100
49097RD 49097 49166 49123 47328 49506 49440 49425 49105 41671
47799
47060 67194NM
49009 49010 48501 49330 49158KC 77506 49158 41742 49104

MODEL(S) 2085-2656
2656KC 2086-1866-1866XJ
All All All All All All All 2086-2656KC-2085 2656 All All 2085-2656 2086-1866XJ 2656KC All All All All All All All 1866-2085-2086 2656-2656KC All All All All All All 2656KC 2086-1866-1866XJ 2085-2656 All All

PART NAME Red Top Pan Pappy's Top Pan Dome 1866/2086 Knob Lid Left
Tee Bolt Magnetic Catch LH Female Steel Hinge Male Hinge Short Left RH Female Steel Hinge Male Hinge Short Right Plexiglass Door Heavy Duty Door
Drop Panel Old Maid Pan Base Pan Red Copper Vein Bottom Pan 304-3 Stn Stl Bottom Pan
Crutch Tip Glide
Bottom Corn Pan 50W Strip Heat Element
Strip Heater Bracket Corner Cover
65W Refelctor Flood
Light Shield Angle
Spur Gear Gear Block Assembly
Rear Hanger Arm Front Hanger Arm Small Switch Box 15A Twst Lc Kettle Recpt Pappy's Glass Decal (See Cover) Front Glass Decal (See Cover) Front Glass Decal (See Cover)
Set Screw Corner Cover

QTY. 1 1 1 3 2 1 2 2 2 2 2 2 1 1 1 1 1 4 4 1 1 1 1 1
1
1 1 1 1 1 1 1 1 1 1 1

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
CABINET BREAKDOWN
2 1
5

4

3

8

7 6

ITEM 1 2 3 4
5
6 7 8

PART NO. 49480 47047 49330 48501
47038
47121 22038 76026 55402

MODEL(S) All All All All
1866-2085-20862656-2656KC 1866XJ All All 1866-2656

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PART NAME Light Shield Conical
Lamp Holder 15A TWST LC Kettle Recpt
Small Switch Box
Kettle Drive Motor
Kettle Drive Motor 90V 15A Plug Lead In Cord
Strain Relief Auto Kettle Shut Off PCB

QTY. 1 1 1 1 1 1 1 1 1
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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
WIRING DIAGRAM
Model No. 1866

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
WIRING DIAGRAM
Model No. 1866XJ

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
WIRING DIAGRAM
Model No. 2085-2086

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC
WIRING DIAGRAM
Model No. 2656KC

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P-60/60 Special

Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC

WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.'s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for "Perishable Parts" on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.
The term "Original Purchaser" as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com

Phone: (800) 543-0862 Fax: (800) 542-1496

(513) 769-7676

(513) 769-8500

© 2013 ­ The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

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