7610-002-23-32J Tempstar HH.qxp
MAWESTERFIELD
TEMPSTAR HH, TEMPSTAR HH NB, TEMPSTAR HH S, Tempstar Higher Hood Series, Technical Manual, P/N.7610-002-23-32, 09/14/2007
[Jackson / Dalton Dishwasher] 5700-002-21-70 | CPS Ohio Kitchen Parts and Service
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Document DEVICE REPORTJAC0182SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY 8 44 10 1 Details for 460 Volt Control Box For a 460V Unit, Replace item 9 with items 45, 46 & 47. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 19 SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED) Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 20 SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED) ITEM 1 2 5 6 7 8 *9 10 13 14 15 16 17 18 19 20 21 22 23 25 26 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 *45 *46 *47 QTY 1 1 2 2 1 19 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 1 1 DESCRIPTION Control Box Weldment Timer Bracket Locknut, 6-32 S/S Hex with Nylon Insert Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) Terminal Block, 3 Pole Locknut, 10-24 S/S Hex with Nylon Insert Contactor, 2 Pole 220V 20AMP (208-230 Volt Unit Only) Switch, 8 Button Tap Touch Relay, 240V, 50/60HZ, Top Mount Light, Green Light, Red Thermometer, 96 Lead Rinse Thermometer, 48 Lead Wash Light, Amber Decal, Wash 150 Deg. Decal, Rinse 180 Deg. Wire Lug Bracket, Liquid Level Control Mounting Liquid Level Control Screw, 6-32 x 5/8" Spacer, Switch Panel Clamp, Nylon Hose .25 - .312 Decal, Warning-Disconnect Power Cover, Control Box Decal, Control Box Lockwasher, #10 Internal Tooth Screw, 10-32 x 3/8" Phillips Truss Head Decal, Copper Conductors Decal, Ground Decal, L1, L2 Bracket, Fuse Strip Holder Holder, Fuse, 6 Pole Timer, Universal Decal, Dispenser Connection Screw, 10-32 X 1 Phillips Pan Head Locknut, 10-32 S/S Hex with Nylon Insert Overload, TK-ONY, (460 Volt Unit Only) Motor Contactor, SC-03Y, (460 Volt Unit Only) Din Rail 2-3/4" (460 Volt Unit Only) * For a 460V Unit, Replace item 9 with items 45, 46 & 47. Mfg. No. 05700-003-30-14 05700-003-02-08 05310-373-03-00 05945-109-01-69 05940-011-48-27 05310-373-01-00 05945-002-74-20 05930-001-99-51 05945-111-47-51 05945-111-44-43 05945-11144-45 06685-111-68-49 06685-111-68-48 05945-111-44-44 09905-002-97-61 09905-002-97-62 05940-200-76-00 05700-002-13-22 06680-200-08-21 05305-011-39-85 05700-002-50-02 05975-002-61-43 09905-100-75-93 05700-002-23-03 09905-003-21-90 05311-273-03-00 05305-173-12-00 09905-011-47-35 09905-011-86-86 09905-002-78-67 05700-002-42-03 05920-002-42-13 05945-003-33-09 09905-003-34-09 05305-002-19-42 05310-373-02-00 05945-002-65-02 05945-002-65-00 05700-001-84-65 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 21 * Represents an item not shown. Details for 460V Control Box For a 460V Unit, Replace item 15 with items 34 & 35. 34 9 10, 11 12 13 35 *27, *28 29 30 31 7, 8 14, 11 32 SECTION 5: PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 22 5, 6 4 1, 2, 3 15, 16 25, 26 17 18, 19 22, 23, 21 20, 21 24, 11 SECTION 5: PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY (CONTINUED) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27* 28* 29 30 31 32 33* 34 35 QTY 1 9 9 1 1 2 4 1 3 1 1 1 8 1 1 1 1 1 1 6 1 2 1 3 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 DESCRIPTION Bracket, Electrical Box Mounting Locknut, 1/4"-20 S/S Hex with Nylon Insert Washer, 1/4"-20 I.D. S/S Control Box Weldment, Right Hand Control Box Weldment, Left Hand Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) Screw, 10-32 x 1/2" Phillips Pan Head with Washer Liquid Level Control Screw, 6-32 x 5/8" Thermometer, 48 Lead, Wash Decal, Wash 150 Deg. Relay, 240V, 50/60HZ, Top Mount Screw, 6-32 x 3/8" SEMS with External Tooth Washer Decal, Control Box Gauge Thermometer, 96 Lead Rinse Decal, Rinse 180 Deg. Timer, 4CKT 208-230V Single REV (Shown) Timer, Universal Timer Bracket Holder, Keystone Keying Plug Connector Contactor, 2 Pole 220V 20AMP( 208-230 Volt Unit Only) Screw, 10-32 x 3/8" Phillips Pan Head Timer, Cycle Delay Terminal Block, 3 Pole Decal, L1, L2, L3 Decal, Copper Conductors Locknut, 10-24 S/S Hex with Nylon Insert Wire Lug Decal, Ground Holder, Fuse Cover, Control Box Weldment Bolt, 10-32 x 1/2" Slotted Truss Switch, 8 Button Tap Touch Spacer, Switch Panel Decal, Control Box Cover Light, Red Light, Green Indicator Light, Amber Cover, Dielectric Control Panel Contactor, 2 Pole 220V 20AMP (460 Volt Unit Only) Overload (460 Volt Unit Only) * Represents an item not shown. Mfg. No. 05700-002-18-48 05310-374-01-00 05311-174-01-00 05700-002-06-48 05700-002-23-08 05945-109-01-69 05305-002-32-37 06680-200-08-21 05305-011-39-85 06685-111-68-48 09905-002-97-61 05945-002-47-74 05305-002-25-91 09905-002-10-69 06685-111-68-49 09905-002-97-62 05945-303-31-00 05945-003-07-48 05700-003-02-08 05940-002-21-87 05940-003-11-66 05940-003-11-65 05945-002-74-20 05305-173-26-00 05945-002-13-78 05940-011-48-27 09905-101-12-66 09905-011-47-35 05310-373-01-00 05940-200-76-00 09905-011-86-86 05920-401-03-14 05700-002-06-52 05305-173-04-00 05930-001-99-51 05700-002-50-02 09905-002-00-45 05945-504-07-18 05945-504-08-18 05945-504-06-18 05700-021-50-89 05945-002-65-00 05945-002-65-01 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 23 SECTION 5: PARTS SECTION HOOD ASSEMBLY * Represents an item not shown. 1 2 3 4 4 3 2 5 5 *9 6 *10 7 8 ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 1 6 26 26 26 2 2 2 1 1 1 1 DESCRIPTION Hood Weldment (Side Mount Control Box) (Shown) Hood Weldment (Top Mount Control Box) Bolt, 1/4"- 20 x 5/8" Long Hex Washer, 1/4" ID S/S Locknut, 1/4"-20 S/S Hex with Nylon Inserts Bolt, 1/4"-20 x 1/2" Long Hex Right/Left Front Outer Door Guide Right/Left Front Inner Door Guide Right/Left Front Hood Support Weldment Left Rear Outer Door Guide Left Rear Inner Door Guide Right Rear Outer Door Guide Right Rear Inner Door Guide Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 24 11 12 6 *7 *8 Mfg. No. 05700-002-01-23 05700-003-52-53 05305-274-24-00 05311-174-01-00 05310-374-01-00 05305-274-02-00 05700-031-76-85 05700-031-76-82 05700-002-17-68 05700-031-76-34 05700-031-76-33 05700-031-76-35 05700-031-76-32 SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 17, 18 35, 24 33, 34 29, 30 31, 32 3, 4, 5 1 2 8 6 7 17, 18 36, 22 19, 20 10 9 21, 22 23, 4, 24 25, 4, 5 26 28 27, 22 11 12 13 12 14 15 16 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 25 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * 17 18 * 19 20 21 * * * 22 23 24 25 26 27 28 * 29 30 * 31 32 * 33 34 35 36 37* 38* QTY 1 2 2 4 4 4 2 2 2 2 2 4 4 4 4 8 2 2 4 1 1 2 1 1 1 2 6 20 20 2 2 2 1 1 1 2 1 1 2 1 1 2 6 1 2 6 SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) DESCRIPTION Cantilever Arm Sleeve, Cantilever Arm Screw, 1/4"-20 x 1 1/2" Long Hex Head Washer, 1/4" ID S/S Locknut, 1/4"-20 S/S Low Profile with Nylon Insert Plug, Cantilever Connecting Link Spring Pin, 1/4" x 1 1/8" Long Yoke Assembly Nut, 3/8"-16 S/S Hex Locking Rod, Spring Connecting Plate, Spring Multiplier Spring, Cantilever Door Bolt, Cantilever Hanger Eye 3/8"-16 Washer, Impeller Nut, 3/8"-16 S/S Hex Door, Upper, Left and Right Assemblies Door, Upper, Left and Right Weldment Glide, Upper Door Door, Lower, Right Assembly Door, Lower, Right Glide, Lower Door Door Stop Magnet Assembly Door Stop Magnet Weldment Magnet End Cap Wear Button Screw, 1/4"-20 x 5/8" Locknut, 1/4"-20 S/S Hex with Nylon Insert Screw, 1/4"-20 x 1/2" Long Hex Head Spacer, PB Bolt Bracket, Door Connector Handle, Front Door Weldment Door, Lower, Front Assembly Door, Lower, Front Glide, Lower Door Door, Upper Front Assembly Door, Upper, Front Weldment Glide, Upper Door Door, Lower, Left Assembly Door, Lower, Left Glide, Lower Door Door Stop Weldment Door Stop Cantilever Arm Support Bracket Wear Button Mfg. No. 05700-031-92-44 05700-000-85-69 05305-274-23-00 05311-174-01-00 05310-374-02-00 05340-011-35-00 05700-021-92-45 05315-407-06-00 05700-000-75-77 05310-256-04-00 05700-002-00-91 05700-002-00-88 05340-111-35-22 05306-956-05-00 05311-176-02-00 05310-276-01-00 05700-002-01-30 05700-002-29-59 05700-002-00-83 05700-002-01-33 05700-031-76-80 05700-002-23-64 06401-003-08-68 05700-002-01-27 05930-111-69-25 05700-011-60-92 05700-011-88-01 05305-274-24-00 05310-374-01-00 05305-274-02-00 05700-000-29-40 06401-003-08-75 06401-003-08-67 05700-002-01-31 05700-031-76-77 05700-002-23-64 05700-002-24-92 05700-002-29-57 05700-002-00-83 05700-002-01-32 05700-031-76-79 05700-002-23-64 05700-002-29-60 06401-003-08-69 09515-003-15-64 05700-011-88-01 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 26 23 SECTION 5: PARTS SECTION TUB ASSEMBLY 4 5 678 11 9, 10 12 1 3 15 16 15 17 18, 10 19 SEE PAGE ENTITLED 20 "WASH MOTORS" * Represents an item not shown. Nut, 1/4"-20 Serrated Nut 05310-011-66-49 21, 22 13, 10 14 32 34 35 33 25 34 31 29, 30 23 24, 25 26, 27 28 SEE PAGE ENTITLED "WASH/RINSE-HEATERS". Bracket, Motor Support Weldment 05700-002-20-42 Pump Support Adjustable Bracket 05700-002-20-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 27 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 * * 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 QTY 1 1 2 1 1 4 1 1 1 8 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 3 4 4 4 1 1 1 1 1 1 1 SECTION 5: PARTS SECTION TUB ASSEMBLY (CONTINUED) DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strainer Weldment Suction Strainer Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90° Nut, 3/8"-16 S/S Hex Lockwasher, 3/8" High Water Probe Clamp, 1/8" Nylon Locknut, 6-32 with Nylon Insert Lockwas her, 5/16", S/S, Split Nut, Hex, 5/16"-18, S/S Locknut, 10-24 with Nylon Insert Cover, Wash Heater Decal, Warning-Disconnect Power Decal, High Limit Wash Heater Gasket Thermostat Bracket Thermostat, Regulating with Imperial Brass Fitting Thermostat, High Limit Mfg. No. 05700-002-01-25 05700-002-01-00 04730-609-05-00 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-002-16-13 05700-002-18-28 05310-374-02-00 05700-031-50-07 05700-001-25-69 05700-002-91-55 05700-003-07-50 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-22-73 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 06680-200-02-68 05975-601-10-15 05310-373-03-00 05311-275-01-00 05310-275-01-00 05310-373-01-00 05700-031-47-57 09905-100-75-93 09905-011-84-32 05330-011-47-79 05700-011-81-64 06401-003-18-22 05930-011-49-43 Associated Hardware: Lockwasher, #8 Internal Tooth Locknut, 1/4"-20 S/S Hex w/Nylon Insert Screw, 8-32 x 3/4" Round Head Magnetic Reed Switch 05930-003-05-84 05311-272-03-00 05310-374-01-00 05305-172-06-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 28 23 SECTION 5: PARTS SECTION STEAM TUB ASSEMBLY 5 6 789 12 10, 11 13 14, 11, 15 1 3 16 17 16 18 19 20 4 21 * Represents an item not shown. Nut, 1/4"-20 Serrated Nut 05310-011-66-49 22, 23 26 24 25 27, 28 29 Bracket , Motor Support Weldment 05700-002-68-31 Pump Support Bracket Complete Assembly 05700-002-00-46 Pump Support Adjustable Bracket 05700-002-20-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 29 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 QTY 1 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 2 SECTION 5: PARTS SECTION STEAM TUB ASSEMBLY (CONTINUED) DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug Motor & Pump Assembly Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90° Nut, 3/8"-16 S/S Hex Lockwasher, 3/8" Steam Coil Assembly Probe, High Water Thermostat, Regulating with Imperial Brass Fitting Cover, Wash Heater Decal, Warning-Disconnect Power Locknut, 10-24 with Nylon Insert Mfg. No. 05700-002-63-13 05700-002-01-00 04730-609-05-00 See page entitled Wash Motors 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-001-22-23 05700-001-22-24 05310-374-02-00 05700-021-50-07 05700-001-25-69 05700-002-91-55 05700-003-07-50 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 05700-002-08-62 06680-200-02-68 06401-003-18-23 05700-031-47-57 09905-100-75-93 05310-373-01-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 30 SECTION 5: PARTS SECTION FRAME ASSEMBLY Cover, Front Panel 05700-002-01-42 Frame Weldment 05700-002-03-49 Frame Weldment, 415V 05700-002-62-41 Bullet Foot 05340-108-02-06 Bullet Foot, 415V 05340-002-14-55 Flange Feet 05340-002-01-15 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 31 SECTION 5: PARTS SECTION RINSE TANK ASSEMBLY 1 7 12 6, 9 11 4 2, 3 10 8 8 SEE PAGE ENTITLED "WASH HEATERS/RINSE HEATERS". ITEM 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 2 2 1 1 6 1 1 6 1 4 4 DESCRIPTION Booster Tank Weldment Locknut, 10-24 with Nylon Insert Washer, #10 S/S Flat Decal, Warning - Disconnect Power Booster Tank Cover Weldment Nut, Hex, 5/16"-18 Thermostat, High Limit Thermostat, Regulating with Imperial Brass Fitting Lockwasher, 5/16" Split Gasket, Rinse Heater Locknut, 1/4"-20 with Nylon Insert Washer, 1/4" S/S Flat Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 32 5 4 Mfg. No. 05700-002-10-19 05310-373-01-00 05311-173-01-00 09905-100-75-93 05700-002-16-51 05310-275-01-00 05930-011-49-43 06401-011-66-55 05311-275-01-00 05330-200-02-70 05310-374-01-00 05311-174-01-00 SECTION 5: PARTS SECTION COIL ASSEMBLY Complete Steam Coil Assembly 05700-002-08-62 Stand C, Steam Coil Support 05700-002-08-52 Steam Coil Weldment 05700-021-41-38 Stand D, Steam Coil Support 05700-002-08-53 Stand B, Steam Coil Support 05700-002-08-51 Stand A, Steam Coil Support 05700-002-08-50 Adapter, Steam Coil Nut 2 per assembly 05310-011-17-85 Washer, Steam Coil 2 per assembly 05700-001-17-87 Gasket, Steam Coil 4 per assembly 05700-001-17-86 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 33 Union, 3/4'' NPT, Black Iron 04730-912-01-01 Steam Trap, 3/4" NPT F&T 06680-500-02-77 SECTION 5: PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLIES To order this complete assembly, use part number: 05700-002-01-55 Bushing, Reducing, 3/4'' to 1/2'' 04730-911-02-34 Elbow, 3/4" 90° Street 04730-011-87-37 Nipple, Close, 3/4'' NPT, Black Iron 04730-907-01-00 To order this complete assembly, use part number: 05700-002-01-60 Elbow, 3/4" 90° Street 04730-011-87-37 3/4" NPT Black Iron Pipe 05700-002-20-83 Bushing, Reducing, 3/4'' to 1/2'' 04730-911-02-34 Union, 3/4'' NPT, Black Iron 2 per assembly 04730-912-01-01 Bracket, Steam Plumbing Support 05700-002-20-83 Y-Strainer, 3/4" NPT Black Iron 04730-217-01-32 Gate Valve, 3/4" NPT 04820-100-19-00 Solenoid Valve, Steam Plumbing, 220V 04820-002-01-32 Elbow, 3/4" 90° Street 04730-011-87-37 Nipple, Close, 3/4'' NPT, Black Iron 4 per assembly 04730-907-01-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 34 SECTION 5: PARTS SECTION MOTORS - WASH HEATERS - RINSE HEATERS The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table: Model Tempstar HH Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Volts Hz 415 50 208 60 230 60 208 60 230 60 460 60 Phase 3 1 1 3 3 3 Wash Motor Assembly 06105-002-45-07 06105-002-01-29 06105-002-01-29 06105-002-01-29 06105-002-01-29 06105-002-09-30 Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your new motor, which may have been built by someone different than who built your original motor, may not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact Jackson MSC immediately for technical support. The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: 40°F Rise 70°F Rise Model Volts Hz Phase Wash Heater Rinse Heater (12 KW) Rinse Heater (14 KW) Tempstar HH 415 50 3 04540-002-43-09 04540-002-43-10 N/A Tempstar HH 208 60 1 Tempstar HH 230 60 1 Tempstar HH 208 60 3 Tempstar HH 230 60 3 Tempstar HH 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 04540-121-47-40 04540-121-47-40 04540-121-47-40 04540-121-47-40 04540-100-01-15 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-39 Tempstar HH NB 208 60 1 Tempstar HH NB 230 60 1 Tempstar HH NB 208 60 3 Tempstar HH NB 230 60 3 Tempstar HH NB 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 Tempstar HH S 208 60 1 Tempstar HH S 230 60 1 Tempstar HH S 208 60 3 Tempstar HH S 230 60 3 Tempstar HH S 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 35 SECTION 5: PARTS SECTION INCOMING & OUTLET PLUMBING ASSEMBLIES INCOMING PLUMBING 3 7 2 1 8 9 OUTLET PLUMBING 15 4 10 6 9 4 5 10 4 16 11 13 12 10 13 14 9 12 13 18 10 17 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 36 SECTION 5: PARTS SECTION INCOMING & OUTLET PLUMBING ASSEMBLIES (CONTINUED) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20* QTY 1 1 1 2 1 1 1 1 3 4 1 2 3 1 1 1 1 1 2 1 DESCRIPTION Water Pressure Regulator, 3/4" NPT Valve, Ball, 1/4" NPT Gauge, Pressure, 0-100 PSI Nipple, Close, 3/4" NPT Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT Valve, Solenoid, 3/4" NPT Nipple, Brass, 3/4" NPT x 2" Long Elbow, 3/4" NPT, Brass, Street Union, 3/4" NPT, Brass with O-ring Adapter, 3/4" Male Tube, Copper, 3/4" x 48" Long Elbow, 3/4", 90°, #707 Copper Adapter, 3/4", 604-2 Tube, Copper, 3/4" x 3 3/4" Long Vacuum Breaker, 3/4" NPT Tube, Copper, 3/4" x 44 3/8" Long Elbow, 3/4" 90° Copper to FSPS Brass Elbow, 3/4" 90° Copper to Copper Street Double Pipe Clamp Bracket, Incoming Plumbing Support Mfg. No. 06685-011-58-22 04810-011-72-67 06685-111-88-34 04730-207-34-00 04730-211-04-00 04810-100-03-18 04730-207-46-00 04730-206-04-34 05700-002-63-79 04730-401-11-01 05700-011-87-89 04730-406-16-01 04730-401-10-01 05700-011-58-28 04820-002-53-77 05700-002-25-05 04730-406-41-01 04730-406-40-01 05700-002-23-89 05700-021-34-02 When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It is not advised to use thread sealing compounds, sometimes referred to as "pipe dope". Compounds can be ejected from the threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the components include the solenoid valve and the pressure gauge isolation ball valve. Rinse Injector Gasket 2 per machine 05330-111-42-81 Rinse Injector Weldment 1 per machine 05700-021-47-65 Plug, 1/8" NPT, Brass 3 per Rinse Injector 04730-209-07-37 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 37 SECTION 5: PARTS SECTION INCOMING PLUMBING (TEMPSTAR HH NB) 1 8 9 10 2 3 4 5 6 5 75 ITEM 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 3 1 1 1 1 1 DESCRIPTION Vacuum Breaker, 3/4" NPT Elbow, Brass, Street, 3/4" NPT Nipple, Brass, 3/4" NPT x 3" Long Union, 3/4" NPT, Brass with O-ring Nipple, Close, Brass, 3/4" NPT Valve, Solenoid, 3/4" NPT Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT Pressure Gauge, 0-100 PSI Valve, Ball, Bronze, 1/4" NPT Water Pressure Regulator Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 38 Mfg. No. 04820-002-53-77 04730-206-04-34 04730-011-38-29 05700-002-63-79 04730-207-34-00 04810-100-03-18 04730-211-04-00 06685-111-59-66 04810-011-72-67 06685-011-58-22 Elbow, 1-1/2" 90° Street 04730-206-32-00 SECTION 5: PARTS SECTION DRAIN QUENCH ASSEMBLY Drain Quench Assembly 06401-002-59-52 Nipple, 1-1/2" NPT 04730-207-40-00 Modified Compression Fitting 05700-001-16-52 Lid, Drain Quench 05700-002-67-16 Reducer, 1-1/2" x 1/4" 04730-002-55-76 To Dishmachine Drain Thermostat 05930-003-13-65 Solenoid Valve 04810-100-09-18 To Cold Water Supply Tee, 1-1/2" x 1-1/2" x 1-1/2" 04730-011-69-93 Reducer, 1-1/2" to 1/2" 04730-002-55-75 Valve, Check, 1/2" (Not Shown) 04820-002-55-77 Nipple, Close, 1/2" NPT (Not Shown) 04730-207-15-00 Box, Drain Quench 05700-002-69-96 From the existing drain, attach the two additional Tees using the 1-1/2" NPT Close Nipples. Tighten the Reducers into the Tees as shown above. Attach the Modified Compression Fitting into the 1-1/2" to 1/4" Reducer. Position the bulb of the thermostat so that it rests approximately 1/4" from the bottom of the Tee. Tighten the Modified Compression Fitting as required. Attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 39 Data Plate SECTION 5: PARTS SECTION 3/4" SOLENOID VALVE & 3/4" VACUUM BREAKER REPAIR PARTS KITS Screw Coil & Housing Data Plate Cap Screw Valve Bonnet Diaphragm Retainer Screen Retainer Valve Body Spring 06401-003-07-40 Plunger 06401-003-07-40 O-Ring 06401-003-07-42 Diaphragm 06401-003-07-42 Mesh Screen Complete 240 Volt Solenoid Valve Assembly 04810-100-03-18 Coil & Housing only 06401-003-07-44 Cap Retainer Components of Repair Kit 06401-003-06-24 Cap O-Ring Plunger Body Complete Vacuum Breaker Assembly 04820-002-53-77 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 40 18 19 18 SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES 11 13 16 14 12 15 18 15 18 1 9, 18 DETAIL "A" FINAL RINSE ARMS & MANIFOLD 2, 3, 4 5 6, 18 5 1 10 9 7 21 5 17 7 DETAIL "B" WASH ARMS & MANIFOLD 21 17, 8 5 2, 3, 19 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 41 ITEM 1 2 3 4 5 6 7 8 * 9 10 * * 9 10 * 11 12 13 14 15 16 17 18 19 20 21 21 QTY 1 4 4 2 2 1 1 2 1 1 1 1 1 1 1 2 2 4 2 2 4 2 1 5 1 2 1 1 SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) DESCRIPTION Upper Manifold Nut, 3/8"-16 S/S Hex Lockwasher, 3/8 Bolt, Hex 3/8"-16 x 7/8" Long O Ring Positioning Bracket, Manifold Tube Tube, Wash Manifold Gasket, Manifold Wash Arm Assembly Wash Arm Weldment Bearing Assembly O-ring Wash Arm Assembly, 415V Wash Arm Weldment, 415V Bearing Assembly, 415V Rinse Arm Assembly Clip, Retaining, Rinse Head Bushing Washer Bushing, Rinse Head Rinse Arm Plug Bearing Lower Wash Manifold Weldment Locknut, 1/4"-20 S/S Hex with Nylon Insert Rinse Manifold Weldment Bolt, Hex 3/8"-16 x 1 1/4" Long Wash Arm, Double Assembly Wash Arm, Double Assembly, 415V Mfg. No. 05700-031-34-82 05310-276-01-00 05311-276-01-00 05306-011-36-95 05330-111-35-15 05700-011-34-63 05700-031-92-58 05700-111-35-03 05700-021-35-39 05700-021-35-93 05700-021-35-97 05330-002-60-69 05700-021-63-81 05700-021-63-42 05700-021-63-80 05700-002-58-09 05340-112-01-11 05330-011-42-10 05700-021-33-84 05700-031-49-58 04730-609-04-00 03120-002-72-24 05700-002-21-70 05310-374-01-00 05700-002-01-19 05305-276-10-00 05700-031-92-49 05700-002-46-86 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 42 SECTION 5: PARTS SECTION 460 VOLT MACHINE TRANSFORMER MOUNTING BOX 460V Transformer 05950-111-65-93 2 Amp Circuit Breaker 05925-111-64-18 Transformer Mounting Bracket 05700-031-62-82 Transformer Mounting Box 05700-002-10-01 Transformer Mounting Box Top (not shown) 05700-000-78-53 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 43 SECTION 5: PARTS SECTION SAFETY DOOR INTERLOCK/DOOR OVERRIDE INSTRUCTIONS Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Safety Door Interlock Box Bottom 05700-001-21-26 Safety Door Interlock Box Cover 05700-001-21-27 Relay 05945-111-47-51 Latch access hole The following instructions are for Tempstar HH models equipped with the Safety Door Interlock option. These instructions are to only be used in the event that the door interlock fails to unlatch and the doors are unable to be opened. 1. To manually disengage, find the latch access hole. 2. Using a screwdriver, punch or even a metal utensil, gently insert the tip into the access hole, making contact with the latching arm. 3. With a minimal amount of force, push the latching arm back, disengaging the interlock. 4. The doors should open now. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 44 SECTION 5: PARTS SECTION EXHAUST FAN CONTROL OPTION 2" Din Rail 05700-002-36-09 Delay Timer 05945-011-65-44 Terminal Board 05940-011-84-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 45 False Panel 05700-002-52-54 Kit, False Panel with Mounting Hardware 05700-002-52-89 SECTION 5: PARTS SECTION FALSE PANEL INSTALLATION Rack rail removed and repositioned for a corner operation. Insert this side first. Bottom of False Panel False Panel Positioned in unit. 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine. 3. Position the panel in the dishmachine on the side to be closed. 4. Hold the panel against the side of the dishmachine and push upward. 5. The panel will clip in at the top, inside of the unit. 6. The holes in the false panel will line up with the rack assembly holes. 7. Re-install the screws for the rack assembly which will secure the false panel to the unit. 8. Re-assemble the rack track in an "L" shape for a corner operation. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 46A-PDF Split (http://www.a-pdf.com)