TEMPSTAR HH, TEMPSTAR HH NB, TEMPSTAR HH S, Tempstar Higher Hood Series Upright Door Dish machines, Installation & Service Manual, P/N.7610-002-23-32, Rev.K, 05/06/2009
[Jackson / Dalton Dishwasher] 5700-002-21-70 | CPS Ohio Kitchen Parts and Service
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Document DEVICE REPORTJAC0212TEMPSTAR HIGHER HOOD SERIES UPRIGHT DOOR DISHMACHINES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS: TEMPSTAR HH TEMPSTAR HH NB STEAM HEATED MODELS: TEMPSTAR HH S May 6, 2009 P/N 7610-002-23-32 (Revision K) Jackson MSC, LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 PHONE (606) 523-9795 FAX (606) 523-9196 www.jacksonmsc.com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification. The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC. Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC. This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended. TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS. ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strainers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions. 2 STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE 3 REVISION F G H I J REVISION DATE 06-01-04 05-20-05 01-17-06 07-06-06 09-14-07 MADE APPLICABLE BY ECN DETAILS MAW MAW MAW N/A N/A 7609 Change to new layout. Corrected amperage ratings, changed to thermostat bracket 05700-011-81-64, changed thermostat 05930-121-71-29 to thermostat kit 06401-140-00-32, updated drawing for false panel installation, and added SDI override instructions. Added universal timer, parts & schematics. MAW 7713, 7571 7493, 7553 7411, 7422 7231 Updated specification & dimension pages. Updated drain quench assembly. Replaced door switch 05930-003-02-20 with 05930003-05-84. Added false panel kit numbers, door component kits. Replace ball stop components. Replace thermostat 05930-12171-29 with 05930-510-03-79. Added the wash & rinse thermometer decals. MAW Obsoleting I/O manual, added warranty and repair centers info. Listed minimum cycle times. Added Top Mount Control Box: dimensions, hood weldment, control box, and schematics. Corrected the rinse tank cover number, updated the cantilever support bracket and reed switch numbers. K 05-06-09 ARL N/A Added hi-limit thermostat set point instructions. i NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TEMPSTAR HH S TEMPSTAR HH = Electrically heated, hot water sanitizing, with booster heater, door-type dishmachine with a higher hood TEMPSTAR HH NB = Electrically heated, hot water sanitizing, no rinse booster, door-type dishmachine with a higher hood TEMPSTAR HH S = Steam heated, hot water sanitizing, door-type dishmachine with a higher hood Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: ii TABLE OF CONTENTS SECTION I. II. III. IV. V. DESCRIPTION SPECIFICATIONS Operating Capacities Electrical Requirements Top Mount Control Box Dimensions Side Mount Control Box Dimensions Table Dimensions INSTRUCTIONS SECTION Installation Instructions Electrical Installation Instructions Detergent Control Operation Instructions Water Consumption Issues PREVENTATIVE MAINTENANCE TROUBLESHOOTING PARTS SECTION Top Mount Control Box Assembly Side Mount Control Box Assembly Hood Assembly Cantilever Arm & Door Assemblies Tub Assembly Steam Tub Assembly Frame Assembly Rinse Tank Assembly Steam Coil Assembly Incoming Steam Plumbing Assemblies Motors - Wash Heaters - Rinse Heaters Incoming Plumbing / Outlet Plumbing Assembly (Tempstar HH) Incoming Plumbing Assembly (Tempstar HH NB) Drain Quench Assembly Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit Wash & Rinse Arms / Manifold Assemblies Transformer Box Assembly Safety Door Interlock (SDI) Option/Door Interlock Override Instructions Exhaust Fan Control Option False Panel Installation PAGE 2 3 4 5 6 8 9 10 11 12 13 15 19 22 24 25 27 29 31 32 33 34 35 36 38 39 40 41 43 44 45 46 iii TABLE OF CONTENTS SECTION VI. VIII. DESCRIPTION SCHEMATICS Tempstar HH (Top Mount Control Box) 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH (Top Mount Control Box) 460 V, 60 HZ, three phase Tempstar HH (Universal Timer) 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH (Universal Timer) 460 V, 60 HZ, three phase Tempstar HH NB (Universal Timer) 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH NB (Universal Timer) 460 V, 60 HZ, three phase Tempstar HH S (Universal Timer) 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH 460 V, 60 HZ, three phase Tempstar HH NB 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH NB 460 V, 60 HZ, three phase Tempstar HH S 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH 415 V, 50 HZ, three phase MAINTENANCE & REPAIR CENTERS Alabama - Florida Florida - Maryland Maryland - New York New York - Pennsylvania Rhode Island - Wisconsin Wisconsin - Wyoming /International PAGE 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 64 65 66 67 iv SECTION 1: SPECIFICATION INFORMATION 1 SECTION 1: SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE/CAPABILITIES OPERATING CAPACITY: SELECTION (A) RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR 53 1325 1325 SELECTION (B) RACKS PER HOUR 29 DISHES PER HOUR 725 GLASSES PER HOUR 725 SELECTION (C) RACKS PER HOUR 20 DISHES PER HOUR 500 GLASSES PER HOUR 500 SELECTION (D) RACKS PER HOUR 12 DISHES PER HOUR 300 GLASSES PER HOUR 300 OPERATING CYCLE (SECONDS): MINIMUM (OTHER CYCLE TIMES ARE AVAILABLE) WASH TIME 45 RINSE TIME 15 TOTAL CYCLE TIME 60 TANK CAPACITY RINSE TANK (GALLONS) 3.0 RINSE TANK (LITERS) 11.4 WASH TANK (GALLONS) 8.0 WASH TANK (LITERS) 30.3 ELECTRICAL REQUIREMENTS WASH MOTOR HP 2.0 NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. WATER REQUIREMENTS TEMPSTAR HH: WASH TEMPERATURE (MINIMUM)(°F) WASH TEMPERATURE (MINIMUM)(°C) RINSE TEMPERATURE (MINIMUM)(°F) RINSE TEMPERATURE (MINIMUM)(°C) INLET WATER TEMPERATURE: 12KW RINSE HEATER (°F) 12KW RINSE HEATER (°C) 14KW RINSE HEATER (°F) 14KW RINSE HEATER (°C) FLOW PRESSURE (PSI) WATER LINE SIZE (NPT) DRAIN LINE SIZE (NPT) 150 66 180 83 140 60 110 44 20±5 3/4" 1 1/2" TEMPSTAR HH NB/TEMPSTAR HH S: WASH TEMPERATURE (MINIMUM)(°F) WASH TEMPERATURE (MINIMUM)(°C) RINSE TEMPERATURE (MINIMUM)(°F) RINSE TEMPERATURE (MINIMUM)(°C) INLET WATER TEMPERATURE (°F) INLET WATER TEMPERATURE (°C) FLOW PRESSURE (PSI) WATER LINE SIZE (NPT) DRAIN LINE SIZE (NPT) 150 66 180 83 180 83 20±5 3/4" 1 1/2" STEAM REQUIREMENTS COIL SIZE STEAM FLOW PRESSURE (P.S.I.) CONSUMPTION @ 15 P.S.I. (LBS/HR) 3/4" 10-20 45 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 2 SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time. TEMPSTAR HH: RINSE HEATER VOLTS PH HZ RATINGS 415 3 60 12KW 415 3 60 14KW TYPICAL TOTAL ELECTRICAL AMPS CIRCUIT 28 A 35 AMP 30 A 40 AMP 208 1 208 1 230 1 230 1 60 12KW@240V 75 A 100 AMP 60 14KW@240V 82 A 110 AMP 60 12KW@240V 81 A 110 AMP 60 14KW@240V 90 A 125 AMP 208 3 208 3 230 3 230 3 460 3 460 3 60 12KW@240V 48 A 60 AMP 60 14KW@240V 52 A 70 AMP 60 12KW@240V 52 A 70 AMP 60 14KW@240V 57 A 80 AMP 60 12KW@480V 24 A 30 AMP 60 14KW@480V 26 A 35 AMP TEMPSTAR HH NB: RINSE HEATER VOLTS PH HZ RATINGS 208 1 60 N/A 230 1 60 N/A TYPICAL TOTAL ELECTRICAL AMPS CIRCUIT 31 A 35 AMP 33 A 35 AMP 208 3 230 3 460 3 60 N/A 60 N/A 60 N/A 23 A 24 A 10 A 25 AMP 35 AMP 15 AMP TEMPSTAR HH S: VOLTS PH HZ 208 1 60 230 1 60 208 3 60 230 3 60 RINSE HEATER RATINGS N/A N/A N/A N/A TYPICAL TOTAL ELECTRICAL AMPS CIRCUIT 12 A 15 AMP 12 A 15 AMP 12 A 12 A 15 AMP 15 AMP Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 3 SECTION 1: SPECIFICATION INFORMATION TEMPSTAR HH DIMENSIONS (TOP MOUNT CONTROL BOX) LEGEND A - DRAIN 1 1/2" IPS B - WATER INLET 3/4" IPS C - ELECTRICAL CONNECTION 4 [101mm] All vertical dimensions are +/- 1/2" due to adjustable bullet feet. 3 [76mm] A B 4 [102mm] 25 [637mm] 17 [432mm] 8634 [2202mm] C B 73 [1856mm] 7341 [1863mm] 27 [687mm] 2541 [639mm] 3 [79mm] C 1 [27mm] B 34 [861mm] 1134 [298mm] A 1541 [387mm] Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 4 SECTION 1: SPECIFICATION INFORMATION TEMPSTAR HH DIMENSIONS (SIDE MOUNT CONTROL BOX) LEGEND A - DRAIN 1 1/2" IPS B - WATER INLET 3/4" IPS C - ELECTRICAL CONNECTION All dimensions are in inches. All vertical dimensions are +/- 1/2" due to adjustable bullet feet. 4 [101mm] 8641 [2190mm] 25 [637mm] B 3 [76mm] A 3 [77mm] 4 [102mm] 1541 [388mm] 2541 [639mm] 1 [27mm] B 27 [687mm] 7334 [1876mm] 34 [861mm] 721 [190mm] 1234 [327mm] 12 1/4 [310mm] A Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 5 SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS A B LETTER A B C D E F G DIM (IN) 4" (MIN) 2 1/2" 20 1/2" 25 1/4" 2 1/4" 1 1/2" 3/4" DIM (CM) 10.2 CM (MIN) 6.4 CM 52.1 CM 64.1 CM 10.2 CM 3.8 CM 1.9 CM D C OPENING E C OPENING A D TABLE DIMENSIONS CORNER INSTALLATION G C F (ROLL) TABLE DIMENSIONS CONNECTION TO DISHMACHINE A B C OPENING D TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION D Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 6 SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS 7 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit. UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you. LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections. Raise Lower Frame with Adjustable Foot PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer. CONNECTING THE DRAIN LINE: The drain is a gravity discharge drain. All piping from the 1 1/2" FNPT connection on the wash tank must be pitched (1/4" per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2" I.P.S. and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute. WATER SUPPLY CONNECTION: Ensure that you have read the section entitled "PLUMBING THE DISHMACHINE" before proceeding. Install the water supply line (3/4" pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 20±5 PSI "flow" pressure at the recommended temperature indicated on the data plate. Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a "no flow" condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle. It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. Incoming Plumbing Y-strainer Connection PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. STEAM LINE CONNECTION: The steam machines come with lines by which the source steam needs to be connected. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning steam flow pressure. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 8 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number. To install the incoming power lines, open the control box. This will require taking a phillips head screwdriver and removing the four (4) screws on the front cover of the control box. Install 3/4" conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, & L3 (three phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that "DE-OX" or another similar anti-oxidation agent be used on all power connections. Power Block Ground Lug VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws. Incoming Power Connection Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 9 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you'll understand what they are talking about. First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine. Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this problem. Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist. Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efficiently as possible. Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects. Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them. As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed. There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 10 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely. POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. FILLING THE WASH TUB: For the initial fill, ensure that the cycle selection switch is in the "AUTO" (automatic) position, and place the power switch in the "ON" position. The unit will fill automatically and run through a rinse cycle. Open the doors and verify that the water level is correct. Hereafter, the water level is controlled by the overflow tube. Verify that the drain stopper is preventing the wash tub water from draining excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation. WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are required, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine. DAILY MACHINE PREPARATION: Refer to the section entitled "PREPARATION" at the top of this page and follow the instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload. WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware. WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, the cycle light will turn off, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself. OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 11 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING: Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the OFF position and open the doors. Remove and clean the pan strainer. Remove the drain stopper from the tub and allow the tub to drain (NOTE: The wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the pump suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit, removing all soil and scraps. Reassemble the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the drain stopper and strainers and close the doors. WATER CONSUMPTION ISSUES AND EFFICIENCY: The models covered in this manual provide you, the customer, with the ability to control the hourly rack capacity of the machine. Extending the wash cycle to wash severely soiled ware, such as mixing bowls, does not increase the machine's water consumption. However, selecting a longer time cycle does lower the amount of dishes the machine will be able to wash per hour. It is important for operators to select the correct wash cycle depending on the amount of washing required. Not every rack of dishes requires the machine to be set on the longest wash cycle! Using good prescrapping procedures and observing the results of individual racks of ware, operators will soon gain the experience and knowledge required to ensure that the dishmachine operates at peak efficiency for your needs. Water hardness and detergent usage will also effect the results of the dishmachine. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 12 SECTION 3: PREVENTATIVE MAINTENANCE 13 SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing maintenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual. There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of material that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub. When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub. You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency. Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY. Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done. By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work: 1. Ensure that the water temperatures match those listed on the machine data plate. 2. Ensure that all strainers are in place before operating the machine. 3. Ensure that all wash and/or rinse arms are secure in the machine before operating. 4. Ensure that drains are closed/sealed before operating. 5. Remove as much soil from dishes by hand as possible before loading into racks. 6. Do not overfill racks. 7. Ensure that glasses are placed upside down in the rack. 8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations. 9. Clean out the machine at the end of every workday as per the instructions in the manual. 10. Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises. 11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 14 SECTION 4: TROUBLESHOOTING 15 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Dishmachine will not fill after the door is close. Power "ON" light is illuminated. 1. Faulty rinse solenoid valve. Repair or replace valve as required. 2. Faulty door switch. Verify the wiring of the switch; if correct, replace the switch. 3. Fouled/faulty high level probe. Clean probe if fouled. If clean, and still not working, replace. Problem: Dishmachine will not fill after the door is closed. Power "ON" light is not illuminated. 1. Service breaker tripped. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine. 2. Machine not connected to power source. Verify that the machine has been properly connected to the power source. 3. Faulty power source. Verify the wiring of the switch; if correct, replace switch. Problem: Dishmachine will not run after the door is closed. Power "ON" light is illuminated and the unit is filling. 1. Timer motor is faulty. Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor and/or timer assembly. 2. Wash motor faulty/damaged. Verify that the wash motor is getting power. If so, replace the motor. 3. Wash motor contactor faulty. Check for continuity; if contacts are open, replace the contactor. Problem: Dishmachine runs continuously in the wash cycle. 1. Machine is in delime mode. Change Operation Mode from DELIME to NORMAL position. 2. Wash cycle delay timer is faulty. During the wash cycle, the cam timer will move for the first 30 seconds of the wash cycle. The cycle delay timer will then cause the cam timer to stop, in order to increase the length of the wash cycle. The red light on the delay timer is in control of the cam timer. If the red light is not turning on (only during cycles B, C or D), replace the cycle timer. 3. Wash cycle delay timer settings not correctly adjusted. If the wash cycle delay timer and rotating cam timer are working correctly, the time cycles on the delay timer may be incorrectly adjusted. Adjust the delay potentiometer corresponding to the B, C or D cycle. Rerun the appropriate cycle and see if the adjustment has made any change in the length of the cycle. If not, replace the cycle delay timer. 4. Cam timer is faulty. Confirm that the wash cycle delay timer is functioning correctly (see above). Confirm that the timer motor is receiving power. If it is, replace the motor and/or timer assembly. Make sure there are no obstructions which limit the rotation of the cam timer. Problem: Wash or rinse heater does not work. 1. Faulty heater element. Check element for continuity; if open, replace the heater. 2. Faulty heater contactor. Replace the contactor. 3. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. Problem: Dishmachine fill slowly and/or the rinse is weak. 1. Clogged or obstructed rinse arms. Remove and clean the rinse arms. 2. Low incoming water pressure. Adjust the water pressure regulator to ensure that there is 20±5 PSI flow. 3. Y-strainer is clogged. Clean out the Y-strainer. Problem: Rinse water not reaching required temperature. 1. Faulty rinse heater. Check element for continuity; if open, replace heater. 2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. 3. Rinse thermometer is defective. Replace thermometer. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 16 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Wash water is not reaching required temperature. 1. Faulty wash heater. Check element for continuity; if open, relace the heater. 2. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. 3. Wash thermometer is defective. Replace thermometer. Problem: Doors will not close completely. 1. Improper spring tension. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension. Tighten nuts back when done. 2. Obstruction in door channel. Remove the obstruction. 3. Doors are not square with frame. Adjust the frame to accommodate the doors. Problem: Water leaks at the wash pump. 1. Wash pump seal defective. Replace the seal. 2. Petcock or pump drain (if equipped) not shut/tight. Close or tighten. 3. Loose hoses (hose clamps) on the wash pump. Tighten the hose clamps. Problem: Will not rinse during autocycle. 1. Defective rinse solenoid. Repair or replace the rinse solenoid as required. 2. Faulty fill microswitch. Replace microswitch. 3. No water to the machine. Verify that there is water at 20±5 PSI connected to the machine. Problem: Dishes are not coming clean. 1. Machine temperatures are not up to the minimum requirements. Verify that incoming water, rinse water, and wash water match the required temperatures as listed on the machine data plate. 2. No detergent/too much detergent. Adjust detergent concentration as required for the amount of water held by the machine. 3. Solid dispenser canister is empty. Replace the canister. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 17 SECTION 5: PARTS SECTION 18 SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY 8 44 10 1 Details for 460 Volt Control Box For a 460V Unit, Replace item 9 with items 45, 46 & 47. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 19 SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED) Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 20 SECTION 5: PARTS SECTION TOP MOUNT CONTROL BOX ASSEMBLY (CONTINUED) ITEM 1 2 5 6 7 8 *9 10 13 14 15 16 17 18 19 20 21 22 23 25 26 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 *45 *46 *47 QTY 1 1 2 2 1 19 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 1 1 DESCRIPTION Control Box Weldment Timer Bracket Locknut, 6-32 S/S Hex with Nylon Insert Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) Terminal Block, 3 Pole Locknut, 10-24 S/S Hex with Nylon Insert Contactor, 2 Pole 220V 20AMP (208-230 Volt Unit Only) Switch, 8 Button Tap Touch Relay, 240V Magnecraft A 283 x CXC3-240A Light, Green Light, Red Thermometer, 96 Lead Rinse Thermometer, 48 Lead Wash Light, Amber Decal, Wash 150 Deg. Decal, Rinse 180 Deg. Wire Lug Bracket, Liquid Level Control Mounting Liquid Level Control Screw, 6-32 x 5/8" Spacer, Switch Panel Clamp, Nylon Hose .25 - .312 Decal, Warning-Disconnect Power Cover, Control Box Decal, Control Box Lockwasher, #10 Internal Tooth Screw, 10-32 x 3/8" Phillips Truss Head Decal, Copper Conductors Decal, Ground Decal, L1, L2 Bracket, Fuse Strip Holder Holder, Fuse, 6 Pole Timer, Universal Decal, Dispenser Connection Screw, 10-32 X 1 Phillips Pan Head Locknut, 10-32 S/S Hex with Nylon Insert Overload, TK-ONY, (460 Volt Unit Only) Motor Contactor, SC-03Y, (460 Volt Unit Only) Din Rail 2-3/4" (460 Volt Unit Only) * For a 460V Unit, Replace item 9 with items 45, 46 & 47. Mfg. No. 05700-003-30-14 05700-003-02-08 05310-373-03-00 05945-109-01-69 05940-011-48-27 05310-373-01-00 05945-002-74-20 05930-001-99-51 05945-002-47-74 05945-111-44-43 05945-11144-45 06685-111-68-49 06685-111-68-48 05945-111-44-44 09905-002-97-61 09905-002-97-62 05940-200-76-00 05700-002-13-22 06680-200-08-21 05305-011-39-85 05700-002-50-02 05975-002-61-43 09905-100-75-93 05700-002-23-03 09905-003-21-90 05311-273-03-00 05305-173-12-00 09905-011-47-35 09905-011-86-86 09905-002-78-67 05700-002-42-03 05920-002-42-13 05945-003-33-09 09905-003-34-09 05305-002-19-42 05310-373-02-00 05945-002-65-02 05945-002-65-00 05700-001-84-65 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 21 * Represents an item not shown. Details for 460V Control Box For a 460V Unit, Replace item 15 with items 34 & 35. 34 9 10, 11 12 13 35 *27, *28 29 30 31 7, 8 14, 11 32 SECTION 5: PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 22 5, 6 4 1, 2, 3 15, 16 25, 26 17 18, 19 22, 23, 21 20, 21 24, 11 SECTION 5: PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY (CONTINUED) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27* 28* 29 30 31 32 33* 34 35 QTY 1 9 9 1 1 2 4 1 3 1 1 1 8 1 1 1 1 1 1 6 1 2 1 3 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 DESCRIPTION Bracket, Electrical Box Mounting Locknut, 1/4"-20 S/S Hex with Nylon Insert Washer, 1/4"-20 I.D. S/S Control Box Weldment, Right Hand Control Box Weldment, Left Hand Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster and Steam Models) Screw, 10-32 x 1/2" Phillips Pan Head with Washer Liquid Level Control Screw, 6-32 x 5/8" Thermometer, 48 Lead, Wash Decal, Wash 150 Deg. Relay, 240V, 50/60HZ, Top Mount Screw, 6-32 x 3/8" SEMS with External Tooth Washer Decal, Control Box Gauge Thermometer, 96 Lead Rinse Decal, Rinse 180 Deg. Timer, 4CKT 208-230V Single REV (Shown) Timer, Universal Timer Bracket Holder, Keystone Keying Plug Connector Contactor, 2 Pole 220V 20AMP( 208-230 Volt Unit Only) Screw, 10-32 x 3/8" Phillips Pan Head Timer, Cycle Delay Terminal Block, 3 Pole Decal, L1, L2, L3 Decal, Copper Conductors Locknut, 10-24 S/S Hex with Nylon Insert Wire Lug Decal, Ground Holder, Fuse Cover, Control Box Weldment Bolt, 10-32 x 1/2" Slotted Truss Switch, 8 Button Tap Touch Spacer, Switch Panel Decal, Control Box Cover Light, Red Light, Green Indicator Light, Amber Cover, Dielectric Control Panel Contactor, 2 Pole 220V 20AMP (460 Volt Unit Only) Overload (460 Volt Unit Only) * Represents an item not shown. Mfg. No. 05700-002-18-48 05310-374-01-00 05311-174-01-00 05700-002-06-48 05700-002-23-08 05945-109-01-69 05305-002-32-37 06680-200-08-21 05305-011-39-85 06685-111-68-48 09905-002-97-61 05945-002-47-74 05305-002-25-91 09905-002-10-69 06685-111-68-49 09905-002-97-62 05945-303-31-00 05945-003-07-48 05700-003-02-08 05940-002-21-87 05940-003-11-66 05940-003-11-65 05945-002-74-20 05305-173-26-00 05945-002-13-78 05940-011-48-27 09905-101-12-66 09905-011-47-35 05310-373-01-00 05940-200-76-00 09905-011-86-86 05920-401-03-14 05700-002-06-52 05305-173-04-00 05930-001-99-51 05700-002-50-02 09905-002-00-45 05945-504-07-18 05945-504-08-18 05945-504-06-18 05700-021-50-89 05945-002-65-00 05945-002-65-01 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 23 SECTION 5: PARTS SECTION HOOD ASSEMBLY * Represents an item not shown. 1 2 3 4 4 3 2 5 5 *9 6 *10 7 8 ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 1 6 26 26 26 2 2 2 1 1 1 1 DESCRIPTION Hood Weldment (Side Mount Control Box) (Shown) Hood Weldment (Top Mount Control Box) Bolt, 1/4"- 20 x 5/8" Long Hex Washer, 1/4" ID S/S Locknut, 1/4"-20 S/S Hex with Nylon Inserts Bolt, 1/4"-20 x 1/2" Long Hex Right/Left Front Outer Door Guide Right/Left Front Inner Door Guide Right/Left Front Hood Support Weldment Left Rear Outer Door Guide Left Rear Inner Door Guide Right Rear Outer Door Guide Right Rear Inner Door Guide Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 24 11 12 6 *7 *8 Mfg. No. 05700-002-01-23 05700-003-52-53 05305-274-24-00 05311-174-01-00 05310-374-01-00 05305-274-02-00 05700-031-76-85 05700-031-76-82 05700-002-17-68 05700-031-76-34 05700-031-76-33 05700-031-76-35 05700-031-76-32 SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 17, 18 35, 24 33, 34 29, 30 31, 32 3, 4, 5 1 2 8 6 7 17, 18 36, 22 19, 20 10 9 21, 22 23, 4, 24 25, 4, 5 26 28 27, 22 11 12 13 12 14 15 16 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 25 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * 17 18 * 19 20 21 * * * 22 23 24 25 26 27 28 * 29 30 * 31 32 * 33 34 35 36 37* 38* QTY 1 2 2 4 4 4 2 2 2 2 2 4 4 4 4 8 2 2 4 1 1 2 1 1 1 2 6 20 20 2 2 2 1 1 1 2 1 1 2 1 1 2 6 1 2 6 SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) DESCRIPTION Cantilever Arm Sleeve, Cantilever Arm Screw, 1/4"-20 x 1 1/2" Long Hex Head Washer, 1/4" ID S/S Locknut, 1/4"-20 S/S Low Profile with Nylon Insert Plug, Cantilever Connecting Link Spring Pin, 1/4" x 1 1/8" Long Yoke Assembly Nut, 3/8"-16 S/S Hex Locking Rod, Spring Connecting Plate, Spring Multiplier Spring, Cantilever Door Bolt, Cantilever Hanger Eye 3/8"-16 Washer, Impeller Nut, 3/8"-16 S/S Hex Door, Upper, Left and Right Assemblies Door, Upper, Left and Right Weldment Glide, Upper Door Door, Lower, Right Assembly Door, Lower, Right Glide, Lower Door Door Stop Magnet Assembly Door Stop Magnet Weldment Magnet End Cap Wear Button Screw, 1/4"-20 x 5/8" Locknut, 1/4"-20 S/S Hex with Nylon Insert Screw, 1/4"-20 x 1/2" Long Hex Head Spacer, PB Bolt Bracket, Door Connector Handle, Front Door Weldment Door, Lower, Front Assembly Door, Lower, Front Glide, Lower Door Door, Upper Front Assembly Door, Upper, Front Weldment Glide, Upper Door Door, Lower, Left Assembly Door, Lower, Left Glide, Lower Door Door Stop Weldment Door Stop Cantilever Arm Support Bracket Wear Button Mfg. No. 05700-031-92-44 05700-000-85-69 05305-274-23-00 05311-174-01-00 05310-374-02-00 05340-011-35-00 05700-021-92-45 05315-407-06-00 05700-000-75-77 05310-256-04-00 05700-002-00-91 05700-002-00-88 05340-111-35-22 05306-956-05-00 05311-176-02-00 05310-276-01-00 05700-002-01-30 05700-002-29-59 05700-002-00-83 05700-002-01-33 05700-031-76-80 05700-002-23-64 06401-003-08-68 05700-002-01-27 05930-111-69-25 05700-011-60-92 05700-011-88-01 05305-274-24-00 05310-374-01-00 05305-274-02-00 05700-000-29-40 06401-003-08-75 06401-003-08-67 05700-002-01-31 05700-031-76-77 05700-002-23-64 05700-002-24-92 05700-002-29-57 05700-002-00-83 05700-002-01-32 05700-031-76-79 05700-002-23-64 05700-002-29-60 06401-003-08-69 09515-003-15-64 05700-011-88-01 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 26 23 SECTION 5: PARTS SECTION TUB ASSEMBLY 4 5 678 11 9, 10 12 1 3 15 16 15 17 18, 10 19 SEE PAGE ENTITLED 20 "WASH MOTORS" * Represents an item not shown. Nut, 1/4"-20 Serrated Nut 05310-011-66-49 21, 22 13, 10 14 32 34 35 33 25 34 31 29, 30 23 24, 25 26, 27 28 SEE PAGE ENTITLED "WASH/RINSE-HEATERS". Bracket, Motor Support Weldment 05700-002-20-42 Pump Support Adjustable Bracket 05700-002-20-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 27 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 * * 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 QTY 1 1 2 1 1 4 1 1 1 8 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 3 4 4 4 1 1 1 1 1 1 1 SECTION 5: PARTS SECTION TUB ASSEMBLY (CONTINUED) DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strainer Weldment Suction Strainer Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90° Nut, 3/8"-16 S/S Hex Lockwasher, 3/8" High Water Probe Clamp, 1/8" Nylon Locknut, 6-32 with Nylon Insert Lockwas her, 5/16", S/S, Split Nut, Hex, 5/16"-18, S/S Locknut, 10-24 with Nylon Insert Cover, Wash Heater Decal, Warning-Disconnect Power Decal, High Limit Wash Heater Gasket Thermostat Bracket Thermostat, Regulating with Imperial Brass Fitting Thermostat, High Limit Mfg. No. 05700-002-01-25 05700-002-01-00 04730-609-05-00 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-002-16-13 05700-002-18-28 05310-374-02-00 05700-031-50-07 05700-001-25-69 05700-002-91-55 05700-003-07-50 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-22-73 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 06680-200-02-68 05975-601-10-15 05310-373-03-00 05311-275-01-00 05310-275-01-00 05310-373-01-00 05700-031-47-57 09905-100-75-93 09905-011-84-32 05330-011-47-79 05700-011-81-64 06401-003-18-22 05930-011-49-43 Associated Hardware: Lockwasher, #8 Internal Tooth Locknut, 1/4"-20 S/S Hex w/Nylon Insert Screw, 8-32 x 3/4" Round Head Magnetic Reed Switch 05930-003-05-84 05311-272-03-00 05310-374-01-00 05305-172-06-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 28 23 SECTION 5: PARTS SECTION STEAM TUB ASSEMBLY 5 6 789 12 10, 11 13 14, 11, 15 1 3 16 17 16 18 19 20 4 21 * Represents an item not shown. Nut, 1/4"-20 Serrated Nut 05310-011-66-49 22, 23 26 24 25 27, 28 29 Bracket , Motor Support Weldment 05700-002-68-31 Pump Support Bracket Complete Assembly 05700-002-00-46 Pump Support Adjustable Bracket 05700-002-20-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 29 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 QTY 1 1 2 1 1 1 4 1 1 1 8 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 2 SECTION 5: PARTS SECTION STEAM TUB ASSEMBLY (CONTINUED) DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug Motor & Pump Assembly Gasket O-ring Bolt, Hex 3/8"-16 x 1 1/4" Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut, 1/4"-20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support, Ball Stop Lift Ball Stop Lift Overflow Support Bracket O-Ring Clamp, Hose 1 5/16" to 2 1/4" Discharge Hose Nipple Pump Support Bracket Assembly Clamp, Hose 5 5/8" to 6" Connector, 1/2" 90° Nut, 3/8"-16 S/S Hex Lockwasher, 3/8" Steam Coil Assembly Probe, High Water Thermostat, Regulating with Imperial Brass Fitting Cover, Wash Heater Decal, Warning-Disconnect Power Locknut, 10-24 with Nylon Insert Mfg. No. 05700-002-63-13 05700-002-01-00 04730-609-05-00 See page entitled Wash Motors 05700-111-35-03 05330-400-05-00 05305-276-10-00 05700-031-46-00 05700-001-22-23 05700-001-22-24 05310-374-02-00 05700-021-50-07 05700-001-25-69 05700-002-91-55 05700-003-07-50 05700-001-27-55 05330-400-05-00 04730-719-01-37 05700-011-88-24 05700-021-34-84 05700-002-00-46 04730-011-34-90 05975-111-01-00 05310-276-01-00 05311-276-01-00 05700-002-08-62 06680-200-02-68 06401-003-18-23 05700-031-47-57 09905-100-75-93 05310-373-01-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 30 SECTION 5: PARTS SECTION FRAME ASSEMBLY Cover, Front Panel 05700-002-01-42 Frame Weldment 05700-002-03-49 Frame Weldment, 415V 05700-002-62-41 Bullet Foot 05340-108-02-06 Bullet Foot, 415V 05340-002-14-55 Flange Feet 05340-002-01-15 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 31 SECTION 5: PARTS SECTION RINSE TANK ASSEMBLY 1 7 12 6, 9 11 4 2, 3 10 8 8 SEE PAGE ENTITLED "WASH HEATERS/RINSE HEATERS". ITEM 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 2 2 1 1 6 1 1 6 1 4 4 DESCRIPTION Booster Tank Weldment Locknut, 10-24 with Nylon Insert Washer, #10 S/S Flat Decal, Warning - Disconnect Power Booster Tank Cover Weldment Nut, Hex, 5/16"-18 Thermostat, High Limit Thermostat, Regulating with Imperial Brass Fitting Lockwasher, 5/16" Split Gasket, Rinse Heater Locknut, 1/4"-20 with Nylon Insert Washer, 1/4" S/S Flat Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 32 5 4 Mfg. No. 05700-002-10-19 05310-373-01-00 05311-173-01-00 09905-100-75-93 05700-002-16-51 05310-275-01-00 05930-011-49-43 06401-011-66-55 05311-275-01-00 05330-200-02-70 05310-374-01-00 05311-174-01-00 SECTION 5: PARTS SECTION COIL ASSEMBLY Complete Steam Coil Assembly 05700-002-08-62 Stand C, Steam Coil Support 05700-002-08-52 Steam Coil Weldment 05700-021-41-38 Stand D, Steam Coil Support 05700-002-08-53 Stand B, Steam Coil Support 05700-002-08-51 Stand A, Steam Coil Support 05700-002-08-50 Adapter, Steam Coil Nut 2 per assembly 05310-011-17-85 Washer, Steam Coil 2 per assembly 05700-001-17-87 Gasket, Steam Coil 4 per assembly 05700-001-17-86 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 33 Union, 3/4'' NPT, Black Iron 04730-912-01-01 Steam Trap, 3/4" NPT F&T 06680-500-02-77 SECTION 5: PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLIES To order this complete assembly, use part number: 05700-002-01-55 Bushing, Reducing, 3/4'' to 1/2'' 04730-911-02-34 Elbow, 3/4" 90° Street 04730-011-87-37 Nipple, Close, 3/4'' NPT, Black Iron 04730-907-01-00 To order this complete assembly, use part number: 05700-002-01-60 Elbow, 3/4" 90° Street 04730-011-87-37 3/4" NPT Black Iron Pipe 05700-002-20-83 Bushing, Reducing, 3/4'' to 1/2'' 04730-911-02-34 Union, 3/4'' NPT, Black Iron 2 per assembly 04730-912-01-01 Bracket, Steam Plumbing Support 05700-002-20-83 Y-Strainer, 3/4" NPT Black Iron 04730-217-01-32 Gate Valve, 3/4" NPT 04820-100-19-00 Solenoid Valve, Steam Plumbing, 220V 04820-002-01-32 Elbow, 3/4" 90° Street 04730-011-87-37 Nipple, Close, 3/4'' NPT, Black Iron 4 per assembly 04730-907-01-00 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 34 SECTION 5: PARTS SECTION MOTORS - WASH HEATERS - RINSE HEATERS The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash motor assembly for the model you are servicing, please refer to the following table: Model Tempstar HH Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Tempstar HH, HH NB, HH S Volts Hz 415 50 208 60 230 60 208 60 230 60 460 60 Phase 3 1 1 3 3 3 Wash Motor Assembly 06105-002-45-07 06105-002-01-29 06105-002-01-29 06105-002-01-29 06105-002-01-29 06105-002-09-30 Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your new motor, which may have been built by someone different than who built your original motor, may not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact Jackson MSC immediately for technical support. The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: 40°F Rise 70°F Rise Model Volts Hz Phase Wash Heater Rinse Heater (12 KW) Rinse Heater (14 KW) Tempstar HH 415 50 3 04540-002-43-09 04540-002-43-10 N/A Tempstar HH 208 60 1 Tempstar HH 230 60 1 Tempstar HH 208 60 3 Tempstar HH 230 60 3 Tempstar HH 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 04540-121-47-40 04540-121-47-40 04540-121-47-40 04540-121-47-40 04540-100-01-15 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-38 04540-121-63-39 Tempstar HH NB 208 60 1 Tempstar HH NB 230 60 1 Tempstar HH NB 208 60 3 Tempstar HH NB 230 60 3 Tempstar HH NB 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 Tempstar HH S 208 60 1 Tempstar HH S 230 60 1 Tempstar HH S 208 60 3 Tempstar HH S 230 60 3 Tempstar HH S 460 60 3 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-47-39 04540-121-65-99 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 35 SECTION 5: PARTS SECTION INCOMING & OUTLET PLUMBING ASSEMBLIES INCOMING PLUMBING 3 7 2 1 8 9 OUTLET PLUMBING 15 4 10 6 9 4 5 10 4 16 11 13 12 10 13 14 9 12 13 18 10 17 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 36 SECTION 5: PARTS SECTION INCOMING & OUTLET PLUMBING ASSEMBLIES (CONTINUED) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20* QTY 1 1 1 2 1 1 1 1 3 4 1 2 3 1 1 1 1 1 2 1 DESCRIPTION Water Pressure Regulator, 3/4" NPT Valve, Ball, 1/4" NPT Gauge, Pressure, 0-100 PSI Nipple, Close, 3/4" NPT Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT Valve, Solenoid, 3/4" NPT Nipple, Brass, 3/4" NPT x 2" Long Elbow, 3/4" NPT, Brass, Street Union, 3/4" NPT, Brass with O-ring Adapter, 3/4" Male Tube, Copper, 3/4" x 48" Long Elbow, 3/4", 90°, #707 Copper Adapter, 3/4", 604-2 Tube, Copper, 3/4" x 3 3/4" Long Vacuum Breaker, 3/4" NPT Tube, Copper, 3/4" x 44 3/8" Long Elbow, 3/4" 90° Copper to FSPS Brass Elbow, 3/4" 90° Copper to Copper Street Double Pipe Clamp Bracket, Incoming Plumbing Support Mfg. No. 06685-011-58-22 04810-011-72-67 06685-111-88-34 04730-207-34-00 04730-211-04-00 04810-100-03-18 04730-207-46-00 04730-206-04-34 05700-002-63-79 04730-401-11-01 05700-011-87-89 04730-406-16-01 04730-401-10-01 05700-011-58-28 04820-002-53-77 05700-002-25-05 04730-406-41-01 04730-406-40-01 05700-002-23-89 05700-021-34-02 When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It is not advised to use thread sealing compounds, sometimes referred to as "pipe dope". Compounds can be ejected from the threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the components include the solenoid valve and the pressure gauge isolation ball valve. Rinse Injector Gasket 2 per machine 05330-111-42-81 Rinse Injector Weldment 1 per machine 05700-021-47-65 Plug, 1/8" NPT, Brass 3 per Rinse Injector 04730-209-07-37 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 37 SECTION 5: PARTS SECTION INCOMING PLUMBING (TEMPSTAR HH NB) 1 8 9 10 2 3 4 5 6 5 75 ITEM 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 3 1 1 1 1 1 DESCRIPTION Vacuum Breaker, 3/4" NPT Elbow, Brass, Street, 3/4" NPT Nipple, Brass, 3/4" NPT x 3" Long Union, 3/4" NPT, Brass with O-ring Nipple, Close, Brass, 3/4" NPT Valve, Solenoid, 3/4" NPT Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT Pressure Gauge, 0-100 PSI Valve, Ball, Bronze, 1/4" NPT Water Pressure Regulator Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 38 Mfg. No. 04820-002-53-77 04730-206-04-34 04730-011-38-29 05700-002-63-79 04730-207-34-00 04810-100-03-18 04730-211-04-00 06685-111-59-66 04810-011-72-67 06685-011-58-22 Elbow, 1-1/2" 90° Street 04730-206-32-00 SECTION 5: PARTS SECTION DRAIN QUENCH ASSEMBLY Drain Quench Assembly 06401-002-59-52 Nipple, 1-1/2" NPT 04730-207-40-00 Modified Compression Fitting 05700-001-16-52 Lid, Drain Quench 05700-002-67-16 Reducer, 1-1/2" x 1/4" 04730-002-55-76 To Dishmachine Drain Thermostat 05930-003-13-65 Solenoid Valve 04810-100-09-18 To Cold Water Supply Tee, 1-1/2" x 1-1/2" x 1-1/2" 04730-011-69-93 Reducer, 1-1/2" to 1/2" 04730-002-55-75 Valve, Check, 1/2" (Not Shown) 04820-002-55-77 Nipple, Close, 1/2" NPT (Not Shown) 04730-207-15-00 Box, Drain Quench 05700-002-69-96 From the existing drain, attach the two additional Tees using the 1-1/2" NPT Close Nipples. Tighten the Reducers into the Tees as shown above. Attach the Modified Compression Fitting into the 1-1/2" to 1/4" Reducer. Position the bulb of the thermostat so that it rests approximately 1/4" from the bottom of the Tee. Tighten the Modified Compression Fitting as required. Attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 39 Data Plate SECTION 5: PARTS SECTION 3/4" SOLENOID VALVE & 3/4" VACUUM BREAKER REPAIR PARTS KITS Screw Coil & Housing Data Plate Cap Screw Valve Bonnet Diaphragm Retainer Screen Retainer Valve Body Spring 06401-003-07-40 Plunger 06401-003-07-40 O-Ring 06401-003-07-42 Diaphragm 06401-003-07-42 Mesh Screen Complete 240 Volt Solenoid Valve Assembly 04810-100-03-18 Coil & Housing only 06401-003-07-44 Cap Retainer Components of Repair Kit 06401-003-06-24 Cap O-Ring Plunger Body Complete Vacuum Breaker Assembly 04820-002-53-77 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 40 18 19 18 SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES 11 13 16 14 12 15 18 15 18 1 9, 18 DETAIL "A" FINAL RINSE ARMS & MANIFOLD 2, 3, 4 5 6, 18 5 1 10 9 7 21 5 17 7 DETAIL "B" WASH ARMS & MANIFOLD 21 17, 8 5 2, 3, 19 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 41 ITEM 1 2 3 4 5 6 7 8 * 9 10 * * 9 10 * 11 12 13 14 15 16 17 18 19 20 21 21 QTY 1 4 4 2 2 1 1 2 1 1 1 1 1 1 1 2 2 4 2 2 4 2 1 5 1 2 1 1 SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) DESCRIPTION Upper Manifold Nut, 3/8"-16 S/S Hex Lockwasher, 3/8 Bolt, Hex 3/8"-16 x 7/8" Long O Ring Positioning Bracket, Manifold Tube Tube, Wash Manifold Gasket, Manifold Wash Arm Assembly Wash Arm Weldment Bearing Assembly O-ring Wash Arm Assembly, 415V Wash Arm Weldment, 415V Bearing Assembly, 415V Rinse Arm Assembly Clip, Retaining, Rinse Head Bushing Washer Bushing, Rinse Head Rinse Arm Plug Bearing Lower Wash Manifold Weldment Locknut, 1/4"-20 S/S Hex with Nylon Insert Rinse Manifold Weldment Bolt, Hex 3/8"-16 x 1 1/4" Long Wash Arm, Double Assembly Wash Arm, Double Assembly, 415V Mfg. No. 05700-031-34-82 05310-276-01-00 05311-276-01-00 05306-011-36-95 05330-111-35-15 05700-011-34-63 05700-031-92-58 05700-111-35-03 05700-021-35-39 05700-021-35-93 05700-021-35-97 05330-002-60-69 05700-021-63-81 05700-021-63-42 05700-021-63-80 05700-002-58-09 05340-112-01-11 05330-011-42-10 05700-021-33-84 05700-031-49-58 04730-609-04-00 03120-002-72-24 05700-002-21-70 05310-374-01-00 05700-002-01-19 05305-276-10-00 05700-031-92-49 05700-002-46-86 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 42 SECTION 5: PARTS SECTION 460 VOLT MACHINE TRANSFORMER MOUNTING BOX 460V Transformer 05950-111-65-93 2 Amp Circuit Breaker 05925-111-64-18 Transformer Mounting Bracket 05700-031-62-82 Transformer Mounting Box 05700-002-10-01 Transformer Mounting Box Top (not shown) 05700-000-78-53 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 43 SECTION 5: PARTS SECTION SAFETY DOOR INTERLOCK/DOOR OVERRIDE INSTRUCTIONS Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Safety Door Interlock Box Bottom 05700-001-21-26 Safety Door Interlock Box Cover 05700-001-21-27 Relay 05945-111-47-51 Latch access hole The following instructions are for Tempstar HH models equipped with the Safety Door Interlock option. These instructions are to only be used in the event that the door interlock fails to unlatch and the doors are unable to be opened. 1. To manually disengage, find the latch access hole. 2. Using a screwdriver, punch or even a metal utensil, gently insert the tip into the access hole, making contact with the latching arm. 3. With a minimal amount of force, push the latching arm back, disengaging the interlock. 4. The doors should open now. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 44 SECTION 5: PARTS SECTION EXHAUST FAN CONTROL OPTION 2" Din Rail 05700-002-36-09 Delay Timer 05945-011-65-44 Terminal Board 05940-011-84-41 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 45 False Panel 05700-002-52-54 Kit, False Panel with Mounting Hardware 05700-002-52-89 SECTION 5: PARTS SECTION FALSE PANEL INSTALLATION Rack rail removed and repositioned for a corner operation. Insert this side first. Bottom of False Panel False Panel Positioned in unit. 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine. 3. Position the panel in the dishmachine on the side to be closed. 4. Hold the panel against the side of the dishmachine and push upward. 5. The panel will clip in at the top, inside of the unit. 6. The holes in the false panel will line up with the rack assembly holes. 7. Re-install the screws for the rack assembly which will secure the false panel to the unit. 8. Re-assemble the rack track in an "L" shape for a corner operation. Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 46 SECTION 6: ELECTRICAL SCHEMATICS 47 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH (TOP MOUNT CONTROLS) 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 48 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH (TOP MOUNT CONTROLS) 460 VOLT - 60 HERTZ - THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 49 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH (UNIVERSAL TIMER) 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 50 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH (UNIVERSAL TIMER) 460 VOLT - 60 HERTZ - THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 51 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH NB & HH LT (UNIVERSAL TIMER) 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 52 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH NB & HH LT (UNIVERSAL TIMER) 460 VOLT - 60 HERTZ - THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 53 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH S (UNIVERSAL TIMER) 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 54 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 55 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH 460 VOLT - 60 HERTZ - THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 56 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH NB & HH LT 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE H1 WASH HEATER M1 WASH MOTOR R1 WASH HEATER CONTACTOR R2 WASH MOTOR CONTACTOR R3 CONTROL RELAY F1 DISPENSER FUSE BLOCK S1 POWER SWITCH S2 DOOR SWITCH S3 AUTO/MANUAL (DELIME) SWITCH S4 SELECTOR SWITCH CYCLE 4 S5 SELECTOR SWITCH CYCLE 3 S6 SELECTOR SWITCH CYCLE 2 S7 SELECTOR SWITCH CYCLE 1 C1 CYCLE SWITCH C2 AUTO START RESET SWITCH C3 WASH CYCLE SWITCH C4 RINSE/FILL SWITCH E1 POWER LIGHT E2 HEATER OVERLOAD LIGHT E3 CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT T'STAT TS1 WASH HEATER THERMOSTAT GND GROUND HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL TM TIMER MOTOR FS RINSE/FILL SOLENOID WCT WASH CYCLE TIMER Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 57 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH NB & HH LT 460 VOLT - 60 HERTZ - THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 58 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH S 208-230 VOLT - 60 HERTZ - SINGLE & THREE PHASE Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 59 SECTION 6: ELECTRICAL SCHEMATICS TEMPSTAR HH 415 VOLT - 50 HERTZ - THREE PHASE 09905-002-32-44C Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 60 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS 61 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA TO FLORIDA ALABAMA JONES-McLEOD APPLIANCE SVC 1616 7TH AVE. NORTH BIRMINGHAM, AL 35203 (205) 251-0159 800-821-1150 FAX: (205) 322-1440 [email protected] JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 [email protected] ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT. SVC 4832 SOUTH 35TH STREET PHOENIX, AZ 85040 (602) 234-2443 800-824-8875 FAX: (602) 232-5862 [email protected] GCS SERVICE INC. PHOENIX, AZ (602) 474-4510 800-510-3497 FAX: (602) 470-4511 ARKANSAS BROMLEY PARTS & SVC 10TH AND RINGO P.O. BOX 1688 LITTLE ROCK, AR 72202 (501) 374-0281 800-482-9269 FAX: (501) 374-8352 [email protected] [email protected] GCS SERVICE,INC. 3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588 CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE, CA 91706 (626) 960-9390 800-258-6999 FAX: (626) 337-4541 [email protected] GCS SERVICE INC. LOS ANGELES, CA (213) 683-2090 800-327-1433 FAX: (213) 683-2099 GCS SERVICE INC. SANTA ANA, CA (714) 542-1798 800-540-0719 FAX: (714) 542-4787 GCS SERVICE INC. S. SAN FRANCISCO, CA (650) 635-0720 800-969-4427 FAX: (650) 871-4019 COMMERCIAL APPLIANCE SERVICE, INC. 6507 PACIFIC AVENUE, SUITE 102 STOCKTON, CA 95207 (916) 567-0203 (800) 464-2222 (916) 567-0266 FAX GCS SERVICE INC. SAN DIEGO, CA (858) 549-8411 800-422-7278 FAX: (858) 549-2323 INDUSTRIAL ELECTRIC SVC. 5662 ENGINEER DRIVE HUNTINGTON BEACH, CA 92649 (714) 379-7100 (800-457-3783 FAX: (714) 379-7109 P & D APPLIANCE SVC 100 SOUTH LINDEN AVE. S. SAN FRANCISCO, CA 94080 (650) 635-1900 800-424-1414 FAX: (650) 635-1919 [email protected] P & D APPLIANCE 4220-C ROSEVILLE ROAD NORTH HIGHLANDS, CA 95660 (916) 974-2772 800-824-7219 FAX:(916) 974-2774 COMMERCIAL APPLIANCE SERVICE, INC. 281 LATHROP WAY, #100 SACRAMENTO, CA 95815 (916) 567-0203 (800) 464-2222 (916) 567-0324 FAX COLORADO GCS SERVICE INC. SHERIDAN, CO (303) 371-9054 800-972-5314 FAX: (303) 371-4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 [email protected] METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 [email protected] CONNECTICUT GCS SERVICE INC. HARTFORD, CT (860) 549-5575 800-423-1562 FAX: (860) 527-6355 SUPERIOR KITCHEN SERVICE INC. 22 THOMPSON ROAD WINDSOR, CT 06088 (888) 590-1899 (888) 590-1996 FAX DELAWARE FOOD SERVICE EQMT. 2101 PARKWAY SOUTH BROOMALL, PA 19008 (610) 356-6900 FAX: (610) 356-2038 [email protected] GCS SERVICE INC. PHILADELPHIA, PA (215)925-6217 800-441-9115 FAX: (215) 925-6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE. WILLMINGTON, DE 19804 (302) 655-8900 800-225-0599 FAX: (302) 656-3673 [email protected] EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 FAX: (410) 548-4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6, SUITE 114 TAMPA, FL 33610 (813) 663-0313 800-282-4718 FAX: (813) 663-0212 [email protected] GCS SERVICE INC MIAMI, FL (305) 621-6666 800-766-8966 FAX: (305) 621-6656 GCS SERVICE INC ORLANDO, FL (407) 841-2551 800-338-7322 FAX: (407) 423-8425 NASS PARTS AND SERVICE, INC. 1144 BELVILLE ROAD, UNIT 359 DAYTONA BEACH, FL 32114 (386) 226-2642 (800) 432-2795 (386) 736-7695 FAX GCS SERVICE INC TAMPA, FL (813) 626-6044 800-282-3008 FAX: (813) 621-1174 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 62 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS FLORIDA TO MARYLAND JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 [email protected] NASS PARTS AND SERVICE, INC. 1108 SOUTH WOODS AVENUE ORLANDO, FL 32805 (407) 425-2681 (800) 432-2795 (407) 425-3463 FAX NASS PARTS AND SERVICE, INC. 1376 HEIDE AVENUE PALM BAY, FL 32907 (321) 952-2012 (800) 432-2795 (321) 953-0266 FAX GEORGIA HAWAII FOOD EQMT. PARTS & SERVICE CO. 300 PUUHALE RD. HONOLULU, HI 96819 (808) 847-4871 FAX: (808) 842-1560 [email protected] IDAHO RESTAURANT APPLIANCE SVC. 7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 [email protected] RON'S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY, ID 83714 (208) 375-4073 FAX: (208) 375-4402 GCS SERVICE INC ATLANTA, GA (770) 452-7322 800-334-3599 FAX: (770) 452-7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY. SUITE 130 NORCROSS, GA 30071 (770) 368-1465 866-388-9837 FAX: (866) 388-9838 WHALEY FOODSERVICE REPAIRS 109-A OWENS INDUSTRIAL DRIVE SAVANNAH, GA 31405 (912) 447-0827 888-765-0036 FAX: (912) 447-0826 ILLINOIS CONES REPAIR SVC. 2408 40TH AVE. MOLINE, IL 61265 (309) 797-5323 800-716-7070 FAX: (309)797-3631 [email protected] EICHENAUER SERVICES INC. 130 S OAKLAND ST. DECATUR, IL 62522 (217) 429-4229 800-252-5892 FAX: (217) 429-0226 [email protected] GCS SERVICE INC. ELMHURST, IL (630) 941-7800 800-942-9689 FAX: (630) 941-6048 PIERCE PARTS & SERVICE 2422 ALLEN ROAD MACON, GA 31216 (478) 781-6003 800-368-2512 FAX: (478) 781-7186 GCS SERVICE INC. ST. LOUIS, MO (314) 683-7444 800-284-4427 FAX: (314) 638-0135 GENERAL PARTS, INC. 248 JAMES STREET BENSONVILLE, IL 60106 (630) 595-3300 (800) 880-3604 FAX: (630)595-0006 INDIANA GCS SERVICE INC. INDIANAPOLIS, IN (317) 545-9655 800-727-8710 FAX: (317) 549-6286 B622 LA PAS TRAIL INDIANAPOLIS, IN 46268 (317) 290-8060 (800) 410-9794 (317) 290-8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES, IA 50317 (515) 262-9308 800-372-6066 FAX: (515) 262-2936 [email protected] CONES REPAIR SVC. 1056 27TH AVENUE SW CEDAR RAPIDS, IA 52404 (319) 365-3325 800-747-3326 FAX: (319) 365-0885 KANSAS GCS SERVICE INC. KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387 GENERAL PARTS, INC. 1101 E. 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN, KY 42101 (270) 783-0012 (877) 907-0012 FAX: (270) 783-0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE, KY 40218 (502) 964-7007 800-637-6350 FAX: (502) 964-7202 [email protected] [email protected] CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON, KY 40505 (606) 254-8854 800-432-9269 FAX: (606) 231-7781 [email protected] GCS SERVICE INC. LOUISVILLE, KY (502) 367-1788 800-752-6160 FAX: (502) 367-0400 GCS SERVICE INC. LEXINGTON, KY (606) 255-0746 800-432-9260 FAX: (606) 255-0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS, LA 70123 (504) 734-8864 (800) 499-2351 (504) 733-2559 FAX MAINE GCS SERVICE INC. CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222 MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 686-5331 PINE TREE FOOD EQUIPMENT 175 LEWISTON ROAD GRAY, ME 04039 (207) 657-6400 (800) 540-5427 (207) 657-5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE, MD 21218 (410) 467-8080 800-879-4994 FAX: (410) 467-4191 [email protected] Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 63 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS MARYLAND TO NEW YORK EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 [email protected] EMR SERVICE DIVISION 5316 Sunnyside Ave. Beltsville, MD 20715 (301) 931-7000 800-348-2365 FAX: (301) 931-3060 [email protected] GCS SERVICE INC. SILVER SPRING, MD (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410 MASSACHUSETTS ACE SERVICE CO. 95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 [email protected] MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331 GCS SERVICE INC. CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222 GCS SERVICE INC. HARTFORD, CT (860) 549-5575 800-723-1562 FAX: (860) 527-6355 SUPERIOR KITCHEN SERVICE INC. 399 FERRY STREET EVERETT, MA 02149 (617) 389-1899 (888) 590-1899 (617) 389-1996 FAX MICHIGAN GCS SERVICE INC. LIVONIA, MI (248) 426-9500 800-772-2936 FAX: (248) 426-7555 JACKSON SERVICE COMPANY 3980 BENSTEIN RD. COMMERCE TWSHP, MI 48382 (248) 363-4159 800-332-4053 FAX: (248) 363-5448 GCS SERVICE INC. GRAND RAPIDS, MI (616) 241-0200 800-823-4866 FAX: (616) 241-0541 MINNESOTA GCS SERVICE INC. MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286 GENERAL PARTS, INC. 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON, MN 554382456 (952) 944-5800 (800) 279-9980 (800) 279-9980 FAX MISSISSIPPI GCS SERVICE INC. JACKSON, MS (601) 956-7800 800-274-5954 FAX: (601) 956-1200 GCS SERVICE INC. MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588 MISSOURI GCS SERVICE INC. KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387 GCS SERVICE INC. ST. LOUIS, MO (314) 638-7444 800-284-4427 FAX: (314) 638-0135 KAEMMERLIN PARTS & SVC. 2728 LOCUST STREET ST. LOUIS, MO 63103 (314) 535-2222 FAX: (314) 535-6205 [email protected] GENERAL PARTS, INC. 1101 EAST 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX MONTANA RESTAURANT APPLIANCE SVC. 7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 [email protected] NEBRASKA GOODWIN - TUCKER GROUP 7535 D STREET OMAHA, NE 68124 (402) 397-2880 800-228-0342 FAX: (402) 397-2881 [email protected] NEVADA HI TECH COMMERCIAL SERVICE 1840 STELLA LAKE STREET NORTH LAS VEGAS, NV 89106 (702) 649-4616 (877) 924-4832 FAX: (702) 649-4607 [email protected] 5454 LOUIE LANE RENO, NV 89511 (775) 852-9696 FAX: (775) 852-5104 GCS SERVICE INC. LAS VEGAS, NV (702) 450-3495 800-500-9060 FAX: (702) 450-3491 NEW HAMPSHIRE GCS SERVICE INC. CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222 ACE SERVICE CO. 95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 [email protected] MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD. FAIRFIELD, NJ 07004 (973) 575-9145 800-836-0643 FAX: (973) 575-5890 [email protected] GCS SERVICE INC. EAST RUTHERFORD, NJ (973) 614-0003 800-399-8294 FAX: (973) 614-0230 GCS SERVICE INC. PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208 ELMER SCHULTZ SERVICES 201 W. WASHINGTON AVE. PLEASANTVILLE, NJ 08232 (609) 641-0317 800-378-1641 FAX:(609) 641-8703 [email protected] NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP. 1336 MAIN STREET BUFFALO, NY 14209 (716) 884-7425 800-722-1252 FAX: (716) 884-0410 [email protected] Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 64 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS NEW YORK TO PENNSYLVANIA B.E.S.T. INC. 3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 [email protected] DUFFY'S EQUIPMENT SVC. 3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 [email protected] NORTHERN PARTS & SVC. 21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 [email protected] GCS SERVICE INC. BROOKLYN, NY (718) 486-5220 800-969-4271 FAX: (718) 486-6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST. NEW HYDE PARK, NY 11040 (516) 378-1176 FAX: (516) 378-1735 ALL ISLAND REPAIRS 40-9 BURT DRIVE DEER PARK, NY 11729 (631) 242-5588 FAX: (631) 242-6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD. CHARLOTTE, NC 28208 (704) 377-4501 (800) 532-6127 FAX:(704) 377-4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N. PERSON ST. RALEIGH, NC 27604 (919) 834-3476 FAX:(919) 834-3477 AUTHORIZED APPLIANCE SERVICECENTER 904 S. MARSHALL ST. WINSTON-SALEM, NC 27403 (336) 725-5396 FAX:(336) 721-1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE. WILMINGTON, NC 28403 (910) 313-1250 FAX:(910) 313-6130 WHALEY FOODSERVICE 8334-K ARROWRIDGE BLVD CHARLOTTE, NC 28273 (704) 529-6242 FAX: (704) 529-1558 [email protected] WHALEY FOODSERVICE REPAIRS 203-D CREEK RIDGE RD. GREENSBORO, NC 27406 (336) 333-2333 FAX: (336) 333-2533 [email protected] WHALEY FOODSERVICE REPAIRS 335-105 SHERWEE DRIVE RALEIGH, NC 27603 (919) 779-2266 FAX: (919) 779-2224 [email protected] WHALEY FOODSERVICE REPAIRS 6418-101 AMSTERDAM WAY WILMINGTON, NC 28405 (910) 791-0000 FAX: (910) 791-6662 [email protected] NORTH DAKOTA GCS SERVICE INC. MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286 GENERAL PARTS, INC. 10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX OHIO OREGON CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI, OH 45215 (513) 772-6600 800-543-2060 FAX: (513) 612-6600 [email protected] RON'S SERVICE 16364 SW 72ND AVE PORTLAND, OR 97224 (503) 624-0890 800-851-4118 FAX: (503) 684-6107 [email protected] CERTIFIED SERVICE CENTER 171J-K NORTH HAMILTON RD. COLUMBUS, OH 43213 (614) 751-3769 (866) 862-1252 FAX: (614) 751-5792 [email protected] CERTIFIED SERVICE CENTER 6025 N. DIXIE DRIVE DAYTON, OH 45414 (937) 898-4040 (800) 257-2611 FAX: (937) 898-4177 [email protected] COMMERCIAL PARTS & SVC. OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS, OH 43228 (614) 221-0057 800-837-8327 FAX: (614) 221-3622 PENNSYLVANIA A.I.S. COMMERCIAL PARTS & SERVICE 1816 WEST 26TH STREET ERIE, PA 16508 (814) 456-3732 800-332-3732 FAX: (814) 452-4843 [email protected] ELMER SCHULTZ SVC. 540 NORTH 3RD STREET PHILADELPHIA, PA 19123 (215) 627-5400 FAX: (215) 627-5408 [email protected] GCS SERVICE INC. PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208 GCS SERVICE INC. COLUMBUS, OH (614) 476-3225 800-282-5406 FAX: (614) 476-1196 GCS SERVICE INC. HARRISBURG, PA (717) 564-3282 800-367-3225 FAX: (717) 564-9286 ELECTRICAL APPLIANCE REPAIR SVC. 5805 VALLEY BELT ROAD CLEVELAND, OH 44131 (216) 459-8700 800-621-8259 FAX: (216) 459-8707 [email protected] OKLAHOMA HAGAR RESTAURANT EQMT. 1229 W MAIN STREET OKLAHOMA CITY, OK 73106 (405) 235-2184 800-445-1791 FAX: (405) 236-5592 GCS SERVICE INC. PITTSBURGH, PA (412) 787-1970 800-738-1221 FAX: (412) 787-5005 K & D PARTS AND SERVICE CO. 1833-41 N CAMERON STREET HARRISBURG, PA 17103 (717) 236-9039 800-932-0503 FAX: (717) 238-4367 [email protected] CLARK SERVICE & PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN, PA 17576 (717) 392-5590 (717) 392-5735 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 65 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND TO WISCONSIN RHODE ISLAND GCS SERVICE INC. EAST PROVIDENCE, RI (401) 434-6803 800-462-6012 FAX: (401) 438-9400 SUPERIOR KITCHEN SERVICE INC. 669 ELMWOOD AVENUE PROVIDENCE, RI 02907 (888) 590-1899 (401) 781-1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST. COLUMBIA, SC 29202 (803) 254-8414 FAX: (803) 254-5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD. GREENVILLE, SC 29605 (864) 235-9616 FAX: (864) 235-9623 WHALEY FOODSERVICE REPAIRS I 26&US1 P.O. BOX 4023 WEST COLUMBIA, SC 29170 (803) 791-4420 800-877-2662 FAX: (803) 794-4630 [email protected] WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE, SC 29607 (864) 234-7011 800-494-2539 FAX: (864) 234-6662 [email protected] WHALEY FOODSERVICE REPAIRS 1406-C COMMERCE PL. MYRTLE BEACH, SC 29577 (843) 626-1866 FAX: (843) 626-2632 [email protected] WHALEY FOODSERVICE REPAIRS 4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 [email protected] SOUTH DAKOTA GCS SERVICE INC. MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286 GENERAL PARTS, INC. 10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX TENNESSEE GCS SERVICE INC. MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588 GCS SERVICE INC. NASHVILLE, TN (615) 244-8050 800-831-7174 FAX: (615) 244-8885 TEXAS ARMSTRONG REPAIR CENTER 5110 GLENMOUNT DRIVE HOUSTON, TX 77081 (713) 666-7100 800-392-5325 FAX: (713) 661-0520 [email protected] COMMERCIAL KITCHEN REPAIR CO. 1377 N BRAZOS P.O BOX 831128 SAN ANTONIO, TX 78207 (210) 735-2811 800-292-2120 FAX: (210) 735-7421 [email protected] GCS SERVICE INC. DALLAS, TX (972) 484-2954 800-442-5026 FAX: (972) 484-2531 GCS SERVICE INC. HOUSTON, TX (713)785-9187 800-868-6957 FAX: (713) 785-3979 GCS/STOVE PARTS 2120 SOLANA STREET FORT WORTH, TX 76117 (817) 831-0381 800-433-1804 FAX: (817) 834-7754 [email protected] UTAH LA MONICA'S RESTAURANT EQMT. SVC. 6182 SOUTH STRATLER AVENUE MURRAY, UT 84107 (801) 263-3221 800-527-2561 FAX: (801) 263-3229 [email protected] VERMONT NORTHERN PARTS & SVC. 4874 S. CATHERINE STREET PLATTSBURGH, NY 12901 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 [email protected] GCS SERVICE INC. CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222 VIRGINIA DAUBERS, INC. 7645 DYNATECH COURT SPINGFIELD, VA 22153 (703) 866-3600 800-554-7788 FAX: (703) 866-4071 [email protected] GCS SERVICE INC. SILVER SPRING, MD (301) 585-7550(DC) (410) 792-0388(BALT) 800-638-7278 FAX: (301)495-4410 GCS SERVICE INC. RICHMOND, VA (804) 672-1700 800-899-5949 FAX: (804) 672-2888 GCS SERVICE INC. VIRGINIA BEACH, VA (757) 464-3500 800-476-4278 FAX: (757) 464-4106 WASHINGTON GCS SERVICE INC. SEATTLE, WA (206) 763-0353 800-211-4274 FAX: (206) 763-5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY, NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 [email protected] WEST VIRGINIA STATEWIDE SERVICE, INC. 603 MAIN AVE. NITRO, WV 25143 (304) 755-1811 (800) 441-9739 FAX: (304) 755-4001 [email protected] WISCONSIN APPLIANCE SERVICE CENTER, INC. 2439 ATWOOD AVE MADISON, WI 53704 (608) 246-3160 800-236-7440 FAX: (608) 246-2721 [email protected] APPLIANCE SERVICE CENTER, INC. 6843 W. BELOIT RD. WEST ALLIS, WI 53219 (414) 543-6460 800-236-6460 FAX: (414) 543-6480 [email protected] APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY, WI 54304 (920) 496-9993 800-236-0871 FAX: (920) 496-9927 [email protected] Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 66 SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 [email protected] METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 [email protected] INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI, FL 33166 (305) 885-6353 H.D. SHELDON AND CO 19 UNION SQUARE, WEST NEW YORK, NY 10003 (212) 627-1759 (212) 924-6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA, ONTARIO L4W 1X4 (905) 206-8380 SALES (905) 624-1419 FAX: (905) 624-1851 SERVICE 800-427-6668 FAX: 800-361-7745 Tempstar HH Series Technical Manual 7610-002-23-32 Issued: 09/14/2007 Revised: N/A 67 March 13, 2007 Hi-Limit Thermostat Set Point Instructions This task is to be performed in when replacing the hi-limit thermostat only. This applies only to the Tempstar HH machine. -With the power secured to the machine, unhook the yellow/red striped wire from the regulating thermostat. -Turning the power back on, allow the unit to sit idle and heat with the door open. -The expansion of water in the booster tank and associated plumbing will cause water to come out of the spray arm temporarily. The ideal height for this spray is between 2" and 4" before the rinse heater shuts off. -As tester, your duty is to adjust the nut on the Hi-Limit thermostat so that condition occurs. Once the desired level of heating is achieved, close the door and run a cycle. -Secure power to the machine. -Reconnect the yellow and red striped wire to the regulating thermostat. -Turn power back on and run a cycle. -Continue with the final test as per applicable instructions. -Verify the rinse thermostat is set between 180 and 195F. -Verify the wash thermostat is set between 155 and 165F.