Trane XL824-Installation-Guide

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Document DEVICE REPORTTrane XL824-Load-values
Installation Guide

6. Basic Operation

6.1 PI Control
The 824 Control uses proprietary control schemes to provide comfort and energy efficiency. The Control senses indoor temperature and determines capacity needed based on the following parameters:

· Mode of operation

· Proportional Error - distance from setpoint

· Integral Error - Time away from setpoint

72º
Set Point Temperature

2 Seconds

Integral Error
A

Room Temperature

B

C

D

A = Proportional Error

B + C + D... = Integral Error

6.2 Load Value - Heating
The 824 Control uses proportional plus integral error to determine the amount of capacity required. The calculated capacity is displayed as load value.LoadValue is a numerical representation of the needed capacity to maintain setpoint. The load value range is dependent on the applied system.

0-100 0-200

Single Stage Heat Pump Only Two State Heat Pump Only

0-200 0-300 0-400

Single Stage Heat Pump + 1 Stage Electric/Wet Heat Single Stage Heat Pump + 2 Stage Electric/Wet Heat Single Stage Heat Pump + 3 Stage Electric/Wet Heat

0-300 0-400 0-500

Two Stage Heat Pump + 1 Stage Electric/Wet Heat Two Stage Heat Pump + 2 Stage Electric/Wet Heat Two Stage Heat Pump + 3 Stage Electric/Wet Heat

0-100 0-200 0-300

Single Stage Indoor Heat Only Two Stage Indoor Heat Only Three Stage Indoor Heat Only

0-175 0-275 0-375

Single Stage Heat Pump + 1 Stage Gas/Oil Heat Single Stage Heat Pump + 2 Stage Gas/Oil Heat Single Stage Heat Pump + 2 Stage Gas/Oil Heat

0-275 0-375 0-475

Two Stage Heat Pump + 1 Stage Gas/Oil Heat Two Stage Heat Pump + 2 Stage Gas/Oil Heat Two Stage Heat Pump + 3 Stage Gas/Oil Heat

6.3 Load Value - Cooling
0-100 Single Stage Compressor 0-200 Two-Stage Compressor A Load Value of 50 represents a request of 50% demand for single stage cooling units ("Y") or 50% demand for stage one of multistage cooling units ("Y1"). A Load Value of 150 represents a request of 100% demand for stage one ("Y1") and 50% demand of stage two ("Y2") for multistage cooling units.
6.4 Duty Cycles
Indoor temperature control is achieved by duty cycling the equipment when the load value is less than 100% of the current stage of operation. The duty cycle rate is dependent on the calculated load value. The duty cycle chart below indicates the number of cycles at 50% load (i.e. LV = 50).
6 CPH

2 CPH

1 Hour
As with all PI-based controls the indoor temperature will fluctuate above and below the user selected setpoint to maintain comfort in the space. Adjusting the factory set CPH (Cycles per Hour) can affect how tight the Control operates around the setpoint. The CPH can be adjusted in the Installer Setup>Equipment Settings (2 ­ 6 CPH)
· Factory default for compressor operation is 3 CPH
· Factory default for indoor heat is 5 CPH
Effects of changing the cycle rates
Lower CPH results in longer run cycles with less cycling but the indoor temperature may deviate above and below setpoint.
Higher CPH results in tighter indoor temperature control but shorter, more frequent cycles.

6.5 Overshoot Clamp
The 824 Control will enforce an "off cycle" anytime the control overshoots more than 2.5°F. Once the indoor temperature is within 0.75°F of setpoint an "on cycle" is allowed dependent on load value and minimum off times.

Cooling Overshoot Clamping Example

75º

Actual Temperature

74.25º

72.5º OFF Cycle Enforced ON Cycle Allowed

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18-HD72D1-6

6.6 Stage Thresholds
The threshold to allow operation is a Load Value greater than 5 and operation is always terminated with a Load Value less than 1.
Load Value also determines when additional stages of operation are requested. To prevent rapid cycling between stages, a stage threshold is enforced. The stage threshold is dependent on the applied system.
COMPRESSOR STAGING THRESHOLDS
STAGE 2

STAGE 3

STAGE 1

100-110 Y1 to Y2

100-115

HP to W1

100-125

HP to Dual Fuel

LV=200

LV=100

STAGE 5

STAGE 1

LV=400

AUX ELECTRIC HEAT - STAGING THRESHOLDS

STAGE 2

STAGE 3

STAGE 4

100115

Compressor

to

W1

200215

W1

to

W2

300315

W2

to

W3

LV=200 LV=300

LV=100

AUX FOSSIL HEAT - STAGING THRESHOLDS

STAGE 2

STAGE 3

100- Inhibit - Compressor to W1 125

175190

W1

to

W2

W2 to W3

175190

STAGE 4

STAGE 1

LV=300

LV=200

LV=100

STAGE 4

STAGE 1

AUX WET HEAT - STAGING THRESHOLDS

STAGE 2

STAGE 3

100- Compressor to W1 125

200215

W1

to

W2

824 Programmable Wi-Fi Comfort Control

6.7 Stage Inhibits
When the stage threshold is exceeded, a stage inhibit is applied. The stage inhibit calculates the rate of recovery over a 10-minute period and determines if the next stage is required to meet the current demand. If the rate of recovery is great enough, a new 10-minute inhibit is enabled. The Control will not go to the next stage of operation until it determines that the current stage cannot satisfy the current demand. Stage inhibits only apply between compressor stages and compressor heat to indoor heat. Stage inhibits do not apply to indoor heat stages.
Stage inhibits can be disabled in the 824 Control Installer Setup>Comfort Settings.
Stage Inhibits - Compressor Staging

Y1 "ON"

Y2 "ON"

Y1 "ON"

LV = 110

LV = 100

START INHIBIT
10 Minutes
LOAD VALUE (LV)

Stage Inhibits - Compressor to Aux Heat

Y1 "ON"

W1 "ON"

W1 "OFF"

LV = 115

LV = 100

START INHIBIT
10 Minutes
LOAD VALUE (LV)

Stage Inhibits - Duel Fuel

Y1 "ON"

W1 "ON"

LV = 125

Y1 "ON" 45 Second Cool Down
LV = 100

START INHIBIT 10 Minutes
LOAD VALUE (LV)

LV=300

LV=200

LV=100

18-HD72D1-6

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