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P-60 / 60 Special Instruction Manual Model No.1866, 1866XJ, 2085, 2086, 2656, 2656KC Part No.49064 1866, 1866XJ, 2086 2085, 2656 2656KC Cincinnati, OH 45241-4807 USA P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC SAFETY PRECAUTIONS http://www.gmpopcorn.com Page 2 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC GENERAL INSTRUCTIONS INSPECTION OF SHIPMENT Unpack all cartons and check thoroughly for any damage that may have occurred during transit. Damage claims should be filed immediately with the transportation company. SETUP Your new Popper was assembled and tested at the factory. Remove all packing material and tape before starting operation. ELECTRICAL REQUIREMENTS Models 1866, 2086, 2085: 120V, 60Hz, 1220W Models 2656, 2656KC: 120V, 60Hz, 1300W Model 1866XJ: 100V, 50/60Hz, 1220W Your electrician must furnish sufficient power for proper machine operation. We recommend this popper be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal® Products Company's recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended. This may cause sacrificed and/or reduced performance and can become a safety hazard. BEFORE YOU PLUG IN THE MACHINE 1. Make sure the wall outlet can accept the grounded plugs (where applicable) on the power supply cord. 2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary. 3. DO NOT use a grounded to un-grounded receptacle adapter. http://www.gmpopcorn.com Page 3 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC OPERATING INSTRUCTIONS CONTROLS AND THEIR FUNCTIONS LIGHT AND WARMER SWITCH: Turns on the heat to the bottom corn pan and heat light. KETTLE MOTOR SWITCH: Turns on the motor which drives the kettle agitator. KETTLE HEAT SWITCH: Supplies power to the thermostat controlled kettle Kettle Heat Switch Part No. 42798 (1) Kettle Motor Switch Part No. 42532 (2) Light And Warmer Switch Part No. 42532 (2) AUTO SHUT OFF Switch Box Label Part No. 48502 (1) The 1866 and 2656 Models are equipped with an auto shut-off mechanism. If the kettle heat is on with no product popping for fifteen minutes, the auto shut-off will turn off the kettle heat element and the kettle heat switch will flash. To pop a new batch of corn, cycle the kettle heat switch off and then back on. AMOUNT OF POPCORN AND OIL Your new Popper is equipped with a 6 oz corn measuring cup (Part No. 49049). Corn charge 6 oz. Oil charge 1.6 to 2.0 oz. Flavacol 1 teaspoon POPPING INSTRUCTIONS 1. Turn Kettle Heat and Kettle Motor switch on. 2. Make a test pop by putting 3 kernels of corn and 1 oz. (30 ml) of oil into the kettle. 3. When the 3 kernels have popped, load the kettle with corn and oil charge. 4. When corn has popped, dump the kettle. 5. Repeat cycle starting with step number 3 above; always pop 3-5 batches for best popcorn. http://www.gmpopcorn.com Page 4 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC CARE AND CLEANING KETTLE 1. Each time you finish a series of popping, allow the kettle to cool down and wipe the outside of the kettle with a soft cloth to remove any oil drippings left behind. 2. After you finish popping for the day, allow the kettle to cool until it is not too hot to handle, but still warm. 3. Unplug the kettle and remove it from the machine. 4. With a cloth, wipe out the inside of the kettle, kettle lid, crossbar, outside and underneath of the kettle. NOTE: DO NOT place the kettle in water. This will cause damage to the electrical components and will void your warranty. CABINET Cleaning the cabinet of your machine is easy. Take a clean cloth and wipe excess grease from the glass. Wipe the outside of the machine also. NOTE: Never use a glass or plastic cleaner that contains ammonia. It will crack the plastic on the machine. http://www.gmpopcorn.com Page 5 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC MAINTENANCE INSTRUCTIONS http://www.gmpopcorn.com Page 6 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC ORDERING SPARE PARTS 1. Identify the worn or broken part by checking it with the illustrations and parts list. 2. When ordering parts, include part number, part name, and quantity required. 3. Include your model name and machine serial number (found on nameplate) with your order. 4. Address orders to: Parts Department Gold Medal® Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807 Or place orders at: (800) 543-0862 (513) 769-7676 Fax: (513) 769-8500 E-mail: [email protected] www.gmpopcorn.com http://www.gmpopcorn.com Page 7 P-60/60 Special 1 6 9 18 17 20 13 Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC KETTLE BREAKDOWN Kettle Part No. 56000 Relevant Models: 1866, 2085, 2086, 2656 2 3 4 5 21 15 16 12 11 8 14 10 7 13 19 Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. 47060 43434 47106 41742 69710 49017 49016 59102 69714 46649 47110 49314 49362 49328 47193 76702 76089 56006 49431 49368 69715 Description Spur Gear Agitator Bearing Hub Needle Bearing Set Screw Agitator Shaft Front Lid With Formed Lifter Rear Kettle Lid Crossbar Assembly Stir Rod Set Collar Knob Dump Handle RH Dump Handle Spacer Dump Handle Kettle Lead Assembly Thermostat Shunt Bar Thermostat 525°F Thermostat 450°F Kettle / Heater 780W 6Oz Kettle Shell Kettle Gasket Agitator Weight Quantity 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 http://www.gmpopcorn.com Page 8 P-60/60 Special 3 12 11 Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC KETTLE BREAKDOWN Kettle Part No. 49434KC (Model 2656KC) 49434XJN (Model 1866XJ) 2 4 1 5 7 6 10 23 8 9 13 13 20 19 17 14 16 18 21 15 22 http://www.gmpopcorn.com ITEM PART NO. MODEL(S) PART NAME 1 47060 BOTH Spur Gear 2 43434 BOTH Agitator Bearing Hub 3 47106 BOTH Needle Bearing 4 41742 BOTH Set Screw 5 69710 BOTH Agitator Shaft 6 49017 BOTH Front Lid With Formed Lifter 7 49016 BOTH Rear Kettle Lid 49471N 2656KC Crossbar Assembly 8 49471XJN 1866XJ Crossbar Assembly 9 69714 BOTH Stir Rod 10 46649 BOTH Set Collar 47123 2656KC Knob Dump Handle Red 11 47110 1866XJ Knob Dump Handle 12 49314 BOTH RH Dump Handle 13 49362 BOTH Spacer Dump Handle 76707 2656KC 420 °F Thermostat 14 76089 1866XJ 450 °F Thermostat 15 76702 BOTH 525 °F Thermostat 16 47193 BOTH Thermostat Shunt Bar 17 49532 BOTH Element Clamp 18 49328 BOTH Kettle Lead In Assembly 46652 2656KC 850W Tubular Element 19 48739 1866XJ Tubular Element 850W 100V 20 49431 BOTH Kettle Shell 21 49368 BOTH Kettle Gasket 49432 2656KC Kettle Weld Assembly 22 49596 1866XJ 6oz. Clad Kettle Weld Assy. 23 69715 BOTH Agitator Weight QTY. 1 1 1 4 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 9 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC CABINET BREAKDOWN Models No. ALL (2085-2656 Shown) 1 4 2-3 5-6 9 7-8 10 12 11 13-14 http://www.gmpopcorn.com Page 10 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC CABINET BREAKDOWN Model No. ALL (2085-2656 Shown) 15 17 12 16 11 18-29 2 25 20 22 26 21-28 19 23 24 http://www.gmpopcorn.com Page 11 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC CABINET BREAKDOWN PARTS LIST ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 49452 49587 49769 47120 75267 47561 61359 41349 61373 41350 49395 49395HD 49145 49100 49097RD 49097 49166 49123 47328 49506 49440 49425 49105 41671 47799 47060 67194NM 49009 49010 48501 49330 49158KC 77506 49158 41742 49104 MODEL(S) 2085-2656 2656KC 2086-1866-1866XJ All All All All All All All 2086-2656KC-2085 2656 All All 2085-2656 2086-1866XJ 2656KC All All All All All All All 1866-2085-2086 2656-2656KC All All All All All All 2656KC 2086-1866-1866XJ 2085-2656 All All PART NAME Red Top Pan Pappy's Top Pan Dome 1866/2086 Knob Lid Left Tee Bolt Magnetic Catch LH Female Steel Hinge Male Hinge Short Left RH Female Steel Hinge Male Hinge Short Right Plexiglass Door Heavy Duty Door Drop Panel Old Maid Pan Base Pan Red Copper Vein Bottom Pan 304-3 Stn Stl Bottom Pan Crutch Tip Glide Bottom Corn Pan 50W Strip Heat Element Strip Heater Bracket Corner Cover 65W Refelctor Flood Light Shield Angle Spur Gear Gear Block Assembly Rear Hanger Arm Front Hanger Arm Small Switch Box 15A Twst Lc Kettle Recpt Pappy's Glass Decal (See Cover) Front Glass Decal (See Cover) Front Glass Decal (See Cover) Set Screw Corner Cover QTY. 1 1 1 3 2 1 2 2 2 2 2 2 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 http://www.gmpopcorn.com Page 12 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC CABINET BREAKDOWN 2 1 5 4 3 8 7 6 ITEM 1 2 3 4 5 6 7 8 PART NO. 49480 47047 49330 48501 47038 47121 22038 76026 55402 MODEL(S) All All All All 1866-2085-20862656-2656KC 1866XJ All All 1866-2656 http://www.gmpopcorn.com PART NAME Light Shield Conical Lamp Holder 15A TWST LC Kettle Recpt Small Switch Box Kettle Drive Motor Kettle Drive Motor 90V 15A Plug Lead In Cord Strain Relief Auto Kettle Shut Off PCB QTY. 1 1 1 1 1 1 1 1 1 Page 13 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC WIRING DIAGRAM Model No. 1866 http://www.gmpopcorn.com Page 14 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC WIRING DIAGRAM Model No. 1866XJ http://www.gmpopcorn.com Page 15 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC WIRING DIAGRAM Model No. 2085-2086 http://www.gmpopcorn.com Page 16 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC WIRING DIAGRAM Model No. 2656KC http://www.gmpopcorn.com Page 17 P-60/60 Special Model No. 1866, 1866XJ, 2085, 2086, 2656, 2656KC WARRANTY Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.'s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for "Perishable Parts" on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co. The term "Original Purchaser" as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment. THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS. NOTE: This equipment is manufactured and sold for commercial use only. 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500 © 2013 The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent. http://www.gmpopcorn.com Page 18GPL Ghostscript 8.64 PScript5.dll Version 5.2.2