7610-002-23-91
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TEMPSTAR - cpsohio.com
TEMPSTAR (380 VOLT, 50 HZ, 3 PHASE MODEL) SERVICE MANUAL July 26, 2000 P/N 7610-002-23-91 Visit Jackson on the Internet at: www.jacksonmsc.com HOT WATER SANITIZING UPRIGHT
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Document DEVICE REPORTJAC052TEMPSTAR (380 VOLT, 50 HZ, 3 PHASE MODEL) HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES SERVICE MANUAL Visit Jackson on the Internet at: www.jacksonmsc.com July 26, 2000 P/N 7610-002-23-91 MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification. The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC. Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC. This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended. TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS. ITEMS NOT COVERED This warranty does not cover adjustments to timer cams or thermostats, cleaning wash arms or strainers, or replacement of wear items such as curtains, squeeze tubes, drain balls, door guides, or gaskets beyond 30 days from installation of unit. Also not covered are conditions caused by the use of incorrect (non commercial) grade detergents, excessive supply water temperature or pressure, or hard water conditions. TABLE OF CONTENTS Section I II III IV V VI VII VIII Title GENERAL SECTION Specifications of the Tempstar Detail of the Tempstar Data Plate General Notes INSTALLATION INSTRUCTIONS DETERGENT CONTROL INSTALLATION CHECKLIST OPERATION INSTRUCTIONS TROUBLESHOOTING SECTION DRAWINGS AND PARTS SECTION Dimensions Table Dimensions Control Box Assembly Incoming Plumbing Assembly Outlet Plumbing Assembly Booster Tank Assembly Thermostats Hood Assembly Tub Front Assembly Inner Tub Assembly Wash Heaters/Rinse Heaters Cantilver Arm/Door Assemblies Wash & Rinse Arms/Manifolds Wash Pump Exploded View Wash Motor Hanger/Track Assemblies Ordering Replacement Wire Conduit and Fittings Ordering Replacement Fasteners Schematic, 380 Volt, 50 Hz IMPORTANT INFORMATION DATA SHEET Page 1 2 3 4 5 6 7 8 12 13 14 16 19 20 21 22 23 25 26 27 29 31 33 34 35 36 38 39 i SPECIFICATIONS of the TEMPSTAR PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE (SECONDS) WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME TANK CAPACITY (GALLONS) WASH TANK (MINIMUM) BOOSTER TANK TANK CAPACITY (LITERS) WASH TANK (MINIMUM) BOOSTER TANK WASH PUMP CAPACITY GALLONS PER MINUTE LITERS PER MINUTE TEMPERATURES WASH---°F (MINIMUM) RINSE ---°F (MINIMUM) WASH---°C (MINIMUM) RINSE ---°C (MINIMUM) 57 1425 1425 45 11 2 60 8.0 3.0 30.3 11.4 150 567.8 150 180 65.6 82.2 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HP 3/4 AMPERAGE LOADS (12 KW BOOSTER HEATER) VOLTS PHASE AMPS 380 3 43.6 AMPERAGE LOADS (14 KW BOOSTER HEATER) VOLTS PHASE AMPS 380 3 48.4 WATER REQUIREMENTS INLET TEMPERATURE (12 KW) INLET TEMPERATURE (14 KW) INLET TEMPERATURE (12 KW) INLET TEMPERATURE (14 KW) GALLONS PER HOUR LITERS PER HOUR WATER LINE SIZE I.P.S. (Minimum) DRAIN LINE SIZE I.P.S. (Minimum) FLOW PRESSURE P.S.I. (Optimum) FLOW PRESSURE (KG/SQ. CM) (Optimum) 140°F 110°F 60°C 43.3°C 52.0 196.8 3/4" 1-1/2" 20 1.41 FRAME DIMENSIONS WIDTH DEPTH HEIGHT STANDARD TABLE HEIGHT MAXIMUM INSIDE CLEARANCE 25 3/4" 65.4 CM 25 1/4" 64.1 CM 56 3/4" 144.1 CM 34" 86.4 CM 17 1/4" 43.8 CM 1 DETAIL of the TEMPSTAR DATA PLATE MANUFACTURER'S LOGO MODEL DESIGNATION (I.E. "TEMPSTAR") AMPERAGE LOAD INFORMATION MINIMUM PARAMETERS (SEE NOTE 1) MANUFACTURERS ADDRESS INFORMATION The data plate is located (standing before the unit) on the right side front corner, directly under the tub lip. Under no circumstances should the data plate be removed from the unit. The data plate is essential in identifying the particular characteristics of your machine and is of great benefit to installers, operators, and maintenance personnel. It is recommended that, in the event the data plate is removed, you copy down the essential information on the final page in this manual for reference before installation. Do not use the above data plate to represent your dishmachine. The data plate above is a generic representation used only to show you where to locate information. 2 GENERAL NOTES SECTION Before connecting, operating, or adjusting any of the dishmachines covered in this manual, please carefully read through the entire manual to familiarize yourself with the machine and its proper operation. This manual contains important operating, safety, and maintenance information concerning your dishmachine. You must follow the instructions and guidelines provided in this manual to ensure that your warranty remains in effect. FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is avaliable from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll-free at 1-888-800-5672. Please remember that technical support is available for service personnel only. Non-service personnel should refer to the list of provided service agencies in this manual for local service support. NOTES CONCERNING THE TEMPSTAR MODEL DATA PLATES: NOTE 1: This area of the data plate denotes the minimum parameters that must be met in order for your dishmachine to operate at the designed level of efficiency. Not meeting the required parameters can result in substandard performance of the dishmachine. Do not refer to the data plate example in this manual for the parameters of your machine; instead, refer to the data plate affixed to the machine. Not every Tempstar model machine operates the same way. If you are unsure of whether or not you are meeting the required minimum parameters, contact your nearest Jackson authorized service agency. 3 INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report.. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit. UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you. In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. The Tempstar models covered in this manual come with water pressure regulators as standard equipment. Please notify Jackson immediately if this component is not present on your machine. Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a "no flow" condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle. It is also recommended that a shock absorber (not supplied with the Tempstar model) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections. PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is throroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer. CONNECTING THE DRAIN LINE: The drain for the Tempstar models covered in this manual are gravity disharge drains. All piping from the 1-1/2" MNPT connection on the waste accumulator must be pitched (1/4" per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 1-1/2" I.P.S. and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute. WATER SUPPLY CONNECTION: Ensure that you have read the section entitled "PLUMBING THE DISHMACHINE" above before proceding. Install the water supply line (3/4" pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI "flow" pressure at the recommended temperature indicated on the data plate. ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number. To install the incoming power lines, open the control box. This will require taking a phillipshead screwdriver and removing the four (4) screws on the front cover of the control box. Install 3/4" conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections and perform the "pull test". The tightened wires should remain in place after giving the wires a moderate pull to see if they will come loose. It is recommended that "DE-OX" or another similar anti-oxidation agent be used on all power connections. VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws. 4 DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you'll understand what they are talking about. First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine. Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurences of this problem. Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist. Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efficiently as possible. Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects. Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accomodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them. As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed. There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distibutor and water treatment specialist before there is a problem. 5 INSTALLATION CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATION OF DISHMACHINE. Has the dishmachine been checked for concealed/hidden damage? Has the dishmachine and the surrounding area been properly vented in accordance with all applicable codes? Has the dishmachine been properly leveled? Has the drain plumbing been installed with an air gap? Has the service voltage been checked to ensure that it meets the electrical requirements listed on the dishmachine's data plate? Has the dishmachine been properly grounded? Has the dishmachine circuit breaker/service breaker been sized correctly, given the dishmachine's load, and has it been marked clearly and identified to all pertinent personnel? Has the incoming water supply been flushed for debris? Is the hot water supply at the minimum temperature as indicated on the dishmachine data plate? Is the incoming water supply at 20 PSI? Is the incoming water supply line at 3/4" minimum? 6 OPERATION INSTRUCTIONS PREPERATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely. unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself. OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should reguarly inspect the pan strainer to ensure it has not become clogged. If the strainer does, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load. POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON position. The Tempstar should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). Verify that the drain stopper is preventing the wash tub water from leaking excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation. WARE PREPERATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmchine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscrapped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine. SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the OFF position and open the doors. Remove and clean the pan strainer. Remove the drain stopper from the tub and allow the tub to drain (NOTE: the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the pump suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassembly the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the drain stopper and strainers and close the doors. DAILY MACHINE PREPERATION: Refer to the section entitled "PREPARATION" at the top of this page and follow the instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload. WARM-UP CYCLES: For a typical daily start-up, it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware. WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit. Close the doors and the 7 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Symptom Possible Cause Dishmachine will not fill after the door Faulty rinse solenoid valve. is closed. Power "ON" light is illuminated. Faulty door switch. Action Repair or replace valve as required. Verify the wiring of the switch; if correct, replace the switch. Fouled/faulty high level probe. Clean probe if fouled. If clean and still not working, replace. Dishmachine will not fill after the door Service breaker tripped. is closed. Power "ON" light is not illuminated. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine. Machine not connected to power source. Verify that the machine has been properly connected to the power source. Faulty power switch. Verify the wiring of the switch; if correct, replace the switch. Dishmachine will not run after the door is closed. Power "ON" light is illuminated and unit is filling. Timer motor faulty. Wash motor faulty/damaged. Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor and/or timer assembly. Verify that the wash motor is getting power. If so, replace the motor. Wash motor contactor faulty. Check for continuity; if contacts are open, replace the contactor. 8 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Symptom Dishmachine runs continuously in the wash cycle. Possible Cause Machine is in Delime mode. Action Flip NORMAL/DELIME switch to NORMAL mode. Timer motor faulty. Verify that the timer is rotating. If not, check to see that the motor is receiving power. If so, replace the motor and/or timer assembly. Cam timer jammed by obstruction. Remove obstruction. Wash or rinse heater does not work. Faulty heater element. Faulty heater contactor. Check element for continuity; if open, replace the heater. Replace the contactor. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. Dishmachine fills slowly and/or the Clogged or obstructed rinse arms. Remove and clean rinse arms. rinse is week. Low incoming water pressure. Adjust the water pressure regulator to ensure that there is 20 PSI flow. Y-strainer is clogged. Clean out Y-strainer. 9 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Symptom Rinse water not reaching required temperature. Possible Cause Faulty rinse heater. Action Check element for continuity; if open, replace the heater. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. Rinse thermometer is defective. Replace thermometer. Wash water not reaching required temperature. Faulty wash heater. Check element for continuity; if open, replace the heater. Misadjusted/faulty thermostat(s). Verify operation and setting of thermostats, replace if necessary. Wash thermometer is defective. Replace thermometer. Doors will not close completely. Improper spring tension. Obstruction in door channel. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension. Tighten nuts back when done. Remove the obstruction. Doors are not square with frame. Adjust the frame to accommodate the doors. 10 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Symptom Water leak at the wash pump. Possible Cause Wash pump seal defective. Action Replace the seal. Petcock or pump drain (if equipped) Close or tighten. not shut/tight. Loose hoses (hoseclamps) on the Tighten hose clamps. wash pump. Will not rinse during autocycle. Defective rinse solenoid. Repair or replace the rinse solenoid as required. Faulty fill microswitch. Replace microswitch. No water to machine. Verify that there is water at 20 PSI connected to the machine. Dishes are not coming clean Machine temperatures are not up to Verify that incoming water, rinse the minimum requirements. water, and wash water match the required temperatures as listed on the machine data plate. No detergent/too much detergent. Adjust detergent concentration as required for the amount of water held by the machine. Solid dispenser cannister empty. Replace cannister. 11 DIMENSIONS ADJUSTABLE HEIGHT OF 4" (10.2 cm) TO 8" (20.3 cm). SHIPS AT 4" (10.2 cm) SPACE. 76" 193 cm 60 3/4" 154.3 cm 10 5/8" 27 cm MAXMUM HEIGHT (CLEARANCE) NEEDED & HEIGHT TO 3/4" (1.9 cm) NPT WATER CONNECTION. 4" (10.2 cm) SPACE MINIMUM NOTE: MINIMUM SPACE REQUIRED IS FOR BOTH THE BACK AND SIDES. CONTROL BOX CONNECTION AND ADJUSTMENT. 2-7/8" 7.3 cm 15-1/2" (39.4 cm) 14" 35.6 cm HEIGHT TO 1-1/2" (3.8 cm) I.P.S. DRAIN FITTING. 1-1/2" (3.8 cm) I.P.S. DRAIN FITTING LOCATION. NOTE: ALL OF THE DIMENSIONS INDICATED HERE APPLY TO THE TEMPSTAR. THESE DIMENSIONS ARE REFERENCED HERE ONLY TO AID IN THE INSTALLATION OF THE UNIT. 12 TABLE DIMENSIONS LETTER A B C D E F G DIM (IN) 4" (MIN.) 2-1/2" 20-1/2" 25-1/4" 2-1/4" 1-1/2" 3/4" DIM (CM) 10.16 CM (MIN) 6.35 CM 52.07 CM 64.14 CM 10.16 CM 3.81 CM 1.91 CM E C OPENING A D TABLE DIMENSIONS CORNER INSTALLATION G C F (ROLL) TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION D 13 CONTROL BOX LAYOUT 1 2, 21 3 9,22 10, 22 11, 22 4 5 6 7, 8 CONTROL BOX FRONT COVER THE MOUNTING SCREWS FOR THE CONTROL BOX FRONT COVER (10-32 X 1/2" SLOTTED TRUSSHEAD SCREWS) MAY BE ORDERED USING 5305-011-39-85. INNER CONTROL BOX LAYOUT 13, 14 12, 22 15, 16 17 12, 22 18, 23, 24 19 20 21, 22 CONTROL BOX BOTTOM LAYOUT 14 CONTROL BOX LAYOUT (CONTINUED) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 3 1 1 1 1 1 13 3 1 DESCRIPTION Power Switch Cycle Counter Normal/Delime Switch Power Light High Limit Light Cycle Light Decal, Control Box Cover Control Box Cover Weldment Relay, Top Mount, Control Fuse Holder Timer, 220 Volt, 50 Hz Contactor, 220V, 4 Pole Liquid Level Control Board Screw, 6-32 x 5/8" Long Wash Motor Contactor Screw, 10-32 x 3/8" Panhead Motor Overload 3 Pole Terminal Block Control Box Weldment Circuit Breaker, 2 Amp Control Transformer Screw, 6-32 x 3/8" Long Locknut, 10-24 with Nylon Insert Ground Lug MFG No. 5930-301-21-18 5990-111-47-42 5930-301-46-00 5945-504-06-18 5945-504-07-18 5945-504-08-18 9905-021-64-41 5700-031-91-45 5945-111-47-51 5920-401-03-14 5945-306-14-00 5945-109-01-69 6680-200-08-21 5305-011-39-85 5945-002-14-78 5305-173-26-00 5945-002-14-79 5940-011-48-27 5700-041-47-55 5925-111-64-18 5950-111-64-17 5305-171-02-00 5310-373-01-00 5940-200-76-00 ORDERING REPLACEMENT LEFT SIDE MOUNTING CONTROL BOXES: In some rare instances, customers may request a Tempstar unit with the control box mounted on the left side as opposed to the normal right side. The components found in these control boxes are the same as found in the right side mounted box. However, two parts specifically need to be ordered from the items below if replacements are necessary for the left-handed control box option: 15 INCOMING PLUMBING ASSEMBLY 4 5 7 1 2 3 2 6 When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It is not advised to use thread sealing compounds, sometimes referred to as "pipe dope". Compounds can be ejected from the threads during the tightening process and become lodged in key components, thereby rendering them useless. Some of the components include the solenoid valve and the pressure gauge isolation ball valve. ITEM 1 2 3 4 5 6 7 QTY 1 2 1 1 1 1 1 DESCRIPTION Water Pressure Regulator, 3/4" NPT Nipple, Close, 3/4" NPT Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT Gauge, Pressure, 0-100 PSI Valve, Ball, 1/4" NPT Valve, Solenoid, 3/4" NPT Nipple, Brass, 3/4" NPT x 2" Long 16 MFG No. 6685-011-58-22 4730-207-34-00 4730-211-04-00 6685-111-88-34 4810-011-72-67 4810-100-03-18 4730-207-46-00 INCOMING PLUMBING ASSEMBLY (CONTINUED) PREVIOUS COMPONENT IS ITEM 7. 8 9 10 11 17 ITEM 8 9 10 11 INCOMING PLUMBING ASSEMBLY (CONTINUED) QTY 1 1 1 1 DESCRIPTION Elbow, 3/4" NPT, Brass, Street Union, 3/4" NPT, Brass Adapter, 3/4" Male Tube, Copper, 3/4" x 36-1/2" Long MFG No. 4730-206-04-34 4730-212-05-00 4730-401-11-01 5700-011-58-26 PREVIOUS COMPONENT IS ITEM 11. INTO THE BOOSTER TANK. 12 13 9 13 12 14 10 ITEM 12 13 14 QTY 2 2 1 DESCRIPTION Elbow, 3/4" - 90 Degree, #707 Copper Adapter, 3/4", 604-2 Tube, Copper, 3/4" x 3-3/4" Long 18 MFG No. 4730-406-16-01 4730-401-10-01 5700-011-58-28 OUTLET PLUMBING ASSEMBLY 1 2 3 4 6 5 ITEM 1 2 3 4 5 6 QTY 1 1 1 1 1 1 DESCRIPTION Vacuum Breaker, 3/4" NPT Nipple, Brass, Close, 3/4" NPT Union, Brass, 3/4" NPT Tube, Copper with Adapters, 30-3/8" Long Elbow, Brass, Street, 3/4" NPT Tube, Copper with Adapters, 4-1/2" Long 19 MFG No. 4820-300-08-00 4730-207-34-00 4730-212-05-00 5700-011-82-27 4730-206-04-34 5700-001-26-72 TEMPSTAR BOOSTER TANK ASSEMBLY 2 5, 6, 7, 14 1 3 4, 8,12,13 9 10, 11 20 TEMPSTAR BOOSTER TANK ASSEMBLY/THERMOSTATS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QTY 4 4 1 1 1 1 1 6 1 1 1 6 1 1 DESCRIPTION Locknut, 1/4"-20 with Nylon Insert Washer, 1/4" ID, S/S, Flat Booster Tank Weldment Rinse Heater (See Rinse Heater Section) Fitting, 1/4" Imperial Brass Thermostat Bracket Thermostat, Rinse Nut, Hex, 5/16"-18 Locknut, 10-24 with Nylon Insert Decal, Warning - Disconnect Power Booster Tank Cover Weldment Lock Washer, 5/16", Split Gasket, Rinse Heater Decal, Thermostat Regulating MFG No. 5310-374-01-00 5311-174-01-00 5700-001-22-02 N/A 5310-924-02-05 5700-011-73-72 5930-121-71-29 5310-275-01-00 5310-373-01-00 9905-100-75-93 5700-001-29-30 5311-275-01-00 5330-200-02-70 9905-011-84-31 This unit has a probe-direct sensing type thermostat with fixed set point and adjustable range for both wash and booster tank heat regulating. The same type thermostat is used as the high limit sensor for the wash tank heater. It operates a precision single double throw switch through a lever for close tolerance narrow differential switching capability. The unit has screw driver adjustment and front connect terminals and is mounted by 7/16"-24 thread, Loxit fitting for easy removability and serviceability. The thermostat range is from 140°F (60°C) to 240°F (115.6°C) with a maximum bulb exposure temperature of 300°F (148.9°C). Unit is listed at 12.5 amps at 24/120 VAC. There are three (3) thermostats on the dishwasher. One monitors the wash tank temperature, the second monitors the rinse water temperature with the third protecting the heater element. Although all are identical in appearance there are different replacement part numbers depending on the function of the thermostat. Calibration: Wash Thermostat: Set Point --155°F (68.3°C). Adjustable range. Rinse Thermostat: Set Point --195°F (90.6°C). Adjustable range Hi-LImit Thermostat: Fixed set point--210°F (98.9°C). non-adjustable The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation. It is set for 210°F (98.9°C) with a fixed set point. This part is not adjustable. The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These specify that the wash be no lower than 150°F (65.6°C). It is set at the factory to energize the tank heater at 155°F (68.3°C) and de-energze at 167°F (75°C). The rinse tank regulating thermostat will maintain the correct rinse water temperature to meet NSF requirements. It is factory set to energize the rinse tank heater at 195°F (90.6°C) and de-energize at 200°F (93.3°C). To convert from the old style "bayonette" thermostats, you will need these kits: Kit, Thermostat, High Limit with Bracket - 6401-021-83-86 Kit, Thermostat, Wash Tank with Bracket - 6401-021-83-90 Kit, Thermostat, Rinse Tank with Bracket - 6401-021-83-83 ITEM QTY 1 1 1 Thermostat, High Limit Thermostat, Wash tank Thermostat, Booster Tank DESCRIPTION 21 MFG No. 5930-121-71-36 5930-121-67-72 5930-121-71-29 HOOD ASSEMBLY 4 2 1 6 8 9 7 3, 5 10 ITEM 1 2 3 4 5 6 7 8 9 10 QTY 1 1 1 1 1 1 1 28 28 28 DESCRIPTION Hood Weldment Left Front Hood Support Right Front Hood Support Double Door Guide, Front Left Double Door Guide, Front Right Guide, Right Rear Guide, Left Rear Screw, 1/4"-20 x 1/2" Long Locknut, 1/4"-20 with Nylon Insert Washer, 1/4"-20 ID, S/S, Flat 22 MFG No. 5700-041-94-39 5700-021-33-18 5700-021-33-17 5700-021-33-20 5700-021-33-19 5700-021-84-70 5700-021-84-71 5305-274-02-00 5310-374-01-00 5311-174-01-00 TUB FRONT ASSEMBLY 4 6 23 19 7 SEE PAGE ENTITLED "WASH MOTORS". SEE PAGE ENTITLED "WASH HEATERS". 1, 2, 3 8, 9, 10, 11 12 16,17, 18 13, 14 14, 15 5 20, 21, 22 23 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 TUB FRONT ASSEMBLY (CONTINUED) QTY 8 8 8 1 4 1 2 1 1 1 2 1 1 2 1 1 1 4 1 1 4 4 1 DESCRIPTION Screw, 1/4"-20 x 1/2" Long Locknut, 1/4"-20 with Nylon Insert Washer, 1/4"-20 ID, S/S, Flat Frame Weldment Bullet Foot Discharge Hose Hose Clamp Gauge Bracket Thermometer, Wash Thermometer, Rinse Locknut, 10-24 with Nylon Insert Decal, Gauge Bracket Thermostat, High Limit Thermostat Bracket Thermostat, Regulating Decal, High Limit Decal, Thermostat Regulating Locknut, 6-32 with Nylon Insert Fitting, 1/4" Imperial Brass Wash Heater Gasket Lockwasher, 5/16", S/S, Split Nut, Hex, 5/16"18, S/S Probe, High Water MFG No. 5305-274-02-00 5310-374-02-00 5311-174-01-00 5700-031-48-01 5340-108-01-03 5700-011-88-24 4730-719-01-37 5700-011-48-08 6685-111-40-38 6685-111-40-39 5310-373-01-00 9905-011-50-88 5930-121-71-36 5700-011-73-72 5930-121-67-72 9905-011-84-32 9905-011-84-31 5310-373-03-00 5310-924-02-05 5330-200-02-70 5311-275-01-00 5310-275-01-00 6680-200-02-68 24 INNER TUB ASSEMBLY THE TUB PAN STRAINER, WHICH IS NOT SHOWN ON THIS PAGE, MAY BE ORDERED USING PART NUMBER 5700-021-50-08. 1, 2, 3 FOR INFORMATION CONCERNING THE OTHER ITEMS ON THIS PAGE THAT ARE NOT SPECIFICALLY CALLED OUT, REFER TO THE PAGE ENTITLED "TUB FRONT ASSEMBLY". 3, 4, 5, 6 ITEM 1 2 3 4 5 6 QTY 1 1 4 1 1 1 DESCRIPTION Suction Strainer Bracket Suction Strainer Weldment Locknut, 1/4"-20 with Nylon Insert Wash Overflow Weldment Wash Overflow Support O-Ring 25 MFG No. 5700-001-22-24 5700-001-22-23 5310-374-01-00 5700-001-25-69 5700-001-27-55 5330-400-05-00 WASH HEATERS/RINSE HEATERS The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: Model Volts Hz Phase Wash Heater 40°F Rise 70°F Rise Rinse Heater (12 KW) Rinse Heater (14 KW) Tempstar 380 50 3 4540-121-47-39 4540-121-63-66 4540-121-63-38 NOTE: A 12 KW heater is the normal heater installed in the Tempstar; a 14 KW heater is used for those applications that have lower temperature incoming water. As a rule, a 12 KW heater requires 140°F (60°C) incoming water temperature, while a 14 KW heater requires 110°F (43.3°C). SOME NOTES CONCERNING SERVICING WASH AND RINSE TANK HEATERS ON THE TEMPSTAR MODELS: The heaters installed in these units have certain torque requirements that should be adhered to whenever serviced. For reference, the following torgue seetings are used on the heaters at the factory: The hex nuts for securing the heater to the wash tank/rinse tank are torqued to 140 inch-pounds. The nuts used to secure the bus bar wires to the heaters are torqued to 30 inch-pounds. The copper bus bars may be ordered using the following part numbers: Wash Heater: 5700-002-25-80 Rinse Heater: 5700-002-25-83 L1 L2 L3 THREE PHASE WASH TANK HEATER BUSING L2 L3 L3 THREE PHASE RINSE TANK HEATER BUSING 26 11 14 13 14 CANTILEVER ARM/DOOR ASSEMBLIES 29 30 29 31 28 18 27 19 20 32 12 14 33 Detail "A" 1 See Detail "A" For parts Detail 6 5 25 7 8 9 10 MOUNTING OF SPRING TO BOTTOM RAIL 27 21 23 9 10 24 26 9 10 2 BOTTOM RAIL 3 17 ITEM 1 2 3 4 5 6 7 8 9 10 11 11A 12 12A 13 13A 14 15 15A 15B 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) QTY 2 2 4 2 2 2 2 8 12 12 1 1 1 1 1 1 6 1 1 1 2 2 1 2 2 2 1 2 2 2 2 2 2 4 2 2 2 1 DESCRIPTION Bracket, Cantilever Support Bolt, Canlilever Hanger Eye 3/8"-16 Nut, 3/8"-16 Stainless Steel Wear Button .50 Dia Spring Rod, Spring Bracket, Door, Connecting Screw, 1/4"-20 x 5/8" lg Stainless Steel Washer, 1/4" Stainless Steel Nut, 1/4"-20 Stainless Steel Door, Left Side (Complete Assembly) Left Door Weldment with Studs Door, Right Side (Complete Assembly) Door Only, Right Side Door, Front (Complete Assembly) Door Only, Front Door, Guides Reed Switch Kit with Magnet Switch, Reed, Only Magnet, Reed Switch Only Nut, #8-32 Washer, 3/8" Stainless Steel Door Switch Cover Lochwasher, #8 Screw #8-32 x 3/4" lg Binder Head Sleeve, Cantilever Arm Cantilever Arm Assembly Screw 1/4"-20 x 1 1/2" lg stainless Steel Screw 1/4"-20 x 3/4" lg Stainless Steel Connector, Cantilever Arm Spacer, PB Bolt Yoke Clevis Pin Washer, Nylon Bushing Cotter Pin 3/32" x 3/4" Space Washer Nut, 3/8"-16 Stainless Steel MFG No. 5700-031-88-00 5306-956-05-00 5310-276-01-00 5700-011-88-01 5340-109-02-00 5700-001-28-18 5700-021-33-39 5305-274-24-00 5311-174-01-00 5310-374-01-00 5700-021-88-69 5700-002-13-69 5700-021-88-70 5700-021-88-37 5700-021-88-71 5700-021-88-36 5700-111-33-59 5930-111-51-69 5930-011-47-50 5930-111-51-68 5310-272-02-00 5311-176-01-00 5700-011-58-20 5311-272-03-00 5305-011-72-66 5700-000-85-69 5700-002-21-34 5305-274-23-00 5305-274-04-00 5700-011-90-99 5700-000-29-40 5700-000-75-78 5315-700-05-00 5311-369-03-00 3120-100-03-00 5315-207-01-00 5311-156-02-00 5310-256-04-00 28 WASH & RINSE ARM/MANIFOLD ASSEMBLIES 18 11 13 14 12 15 14 10 15 13 11 12 10 DETAIL "A" FINAL RINSE ARMS & MANIFOLD 1 9, 17 6, 10 9, 17 16, 8 2, 3, 4 5 7 5 2, 3, 4 29 9 1 5 17 7 9 17 5 16 DETAIL "B" WASH ARMS & MANIFOLD WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17a 17b 17c 17d 17e 17f 18 QTY 1 4 4 4 2 1 1 2 2 3 2 4 2 2 4 1 2 1 1 1 1 15 20 1 DESCRIPTION Upper Manifold Nut, 3/8"-16 Stainless Steel Lockwasher 3/8 Bolt, Hex 3/8-16 x 1 1/4" lg O Ring Positioning Bracket, Manifold Tube Tube, Wash Manifold Gasket, Manifold Wash Arm Assembly Nut, 1/4"-20 Stainless Steel Clip, Retaining, Rinse Head Bushing Rinse Arm Washer Bushing, Rinse Head Rinse Arm Plug, Rinse Arm, Stainless Steel Lower Wash Manifold Bearing Assembly Hub Nut Hub Bushing Hub Spindle Ring, Retainer 3/16" Stainless Steel Ball 1/8" Stainless Steel Ball Rinse Manifold Assembly MFG No. 5700-031-34-82 5310-276-01-00 5311-276-01-00 5305-276-10-00 5330-111-35-15 5700-011-34-63 5700-131-15-07 5700-111-35-03 5700-021-35-93 5310-374-01-00 5340-112-01-11 5330-011-42-10 5700-021-33-84 5700-031-88-86 4730-111-60-41 5700-031-46-00 5700-021-35-97 5700-011-35-94 5700-011-35-96 5700-011-35-95 5340-011-37-81 3120-100-02-00 3120-011-37-82 5700-021-47-61 17c 17a 17b 17d 1 or 16 9 EXPLODED VIEW OF ITEM 17 17f 17e 30 WASH PUMP EXPLODED VIEW REPLACEMENT MOTORS ARE AVAILABLE FOR PURCHASE. CONTACT JACKSON MSC DIRECTLY TO ENSURE THAT YOU ORDER THE CORRECT MOTOR FOR YOUR MODEL. 2 2 1 31 WASH PUMP EXPLODED VIEW (CONTINUED)/WASH MOTORS ITEM 1 2 3 QTY 1 1 1 Impeller Casing Gasket Mechanical Seal DESCRIPTION MFG No. 5700-002-01-08 5330-002-00-31 5330-002-06-21 Model Tempstar Volts Hz 380 50 Phase 3 Wash Motor Assembly 6105-121-64-21 Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your new motor, which may have been built by someone different than who built your original motor, may not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installinghas had the schematic removed, contact Jackson MSC immediately for technical support. 32 WASH MOTOR HANGER/TRACK ASSEMBLIES 1 2 ITEM 1 2 3 QTY 1 1 1 DESCRIPTION Pump Support Main Bracket Weldment Nut, 1/4"-20, Serrated Hex Pump Support Adjustable Bracket 1 2 3 MFG No. 5700-021-66-47 5310-011-66-49 5700-002-00-48 3 ITEM 1 2 3 4 QTY 1 1 3 3 DESCRIPTION Rack Weldment Rack Guide Screw, 10-24 x 1/2" Long Locknut, 10-24 with Nylon Insert 33 4 MFG No. 5700-002-01-01 5700-001-28-19 5305-173-18-00 5310-373-01-00 LEFT SIDE MOUNTED CONTROL BOX/ORDERING REPLACEMENT WIRE ORDERING REPLACEMENT LEFT SIDE MOUNTING CONTROL BOXES In some rare instances, customers may request a Tempstar unit with the control box mounted on the left side of the unit as opposed to the normal right side. The components found in these control boxes are the same as found in any other control box of a comparable model. However, two parts specifically need to be ordered from the items below if replacements are necessary for the left-handed control box option: Left-Handed Control Box Weldment - 5700-041-89-53 Left-Handed Control Box Cover - 5700-031-91-45 ORDERING REPLACEMENT WIRE FOR YOUR DISHMACHINE Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson MSC Inc., but please note that it is only available in feet. Ensure that you order the correct color and guage. BLACK WIRE: 6 Gauge 8 Gauge 10 Gauge 12 Gauge 14 Gauge 18 Gauge 18 Gauge with Orange Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes BLUE WIRE: 6145-002-15-91 6145-104-43-00 6145-104-16-00 6145-112-01-00 6145-104-09-00 6145-104-01-97 6145-011-35-66 6145-011-35-65 6145-011-35-64 RED WIRE: 6 Gauge 8 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 6145-002-15-92 6145-104-45-00 6145-104-08-00 6145-104-05-00 6145-104-37-00 6145-011-59-56 6145-011-81-74 6145-011-81-73 6145-011-81-75 6145-104-02-97 6 Gauge 8 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with White Stripes GREEN WIRE: 6145-002-15-93 6145-104-44-00 6145-104-42-00 6145-104-04-00 6145-104-35-00 6145-011-46-35 6145-011-46-37 6145-011-46-36 6145-011-46-38 6145-104-06-97 6145-104-17-97 6145-104-13-97 WHITE WIRE: 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Green Stripes 18 Gauge with Grey Stripes 18 Gauge with Red Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Orange & Yellow Stripes 20 Gauge with Yellow Stripes 6145-104-19-00 6145-104-10-00 6145-104-39-00 6145-011-35-70 6145-011-46-40 6145-011-35-69 6145-002-20-18 6145-011-35-67 6145-011-35-68 6145-104-04-97 6145-104-16-97 6145-104-15-97 8 Gauge 14 Gauge 18 Gauge 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with Yellow Stripes 6145-002-15-94 6145-104-03-00 6145-104-32-00 6145-001-44-96 6145-104-05-97 6145-011-59-57 6145-104-11-97 YELLOW WIRE: 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 20 Gauge 6145-104-33-00 6145-011-81-68 6145-011-81-70 6145-011-81-69 6145-104-07-97 GREY WIRE: 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 6145-104-36-00 6145-011-81-71 6145-011-81-72 6145-011-46-41 6145-011-35-60 6145-011-46-42 6145-104-03-97 34 ORDERING REPLACEMENT WIRE (CONTINUED)/CONDUIT & FITTINGS MISCELLANEOUS WIRE: Brown (18 Gauge) Brown (20 Gauge) Orange (18 Gauge) Orange with Black Stripes (18 Gauge) Orange with Blue Stripes (18 Gauge) Orange with White Stripes (18 Gauge) Orange with Yellow Stripes (18 Gauge) Orange (20 Gauge) Pink (18 Gauge) Purple (18 Gauge) Violet (20 Gauge) Plug, GFI Cable, 16 Gauge, 3 Wire Romex Cord, Hubble Plug MC Cord, S-J Cord, Power Cord, 115V Power Cord, 125V Power, 96 " Long 6145-104-20-00 6145-104-08-97 6145-104-34-00 6145-011-35-62 6145-011-46-39 6145-011-35-63 6145-011-35-61 6145-104-10-97 6145-011-82-69 6145-104-31-00 6145-104-09-97 6145-001-97-90 6145-001-98-29 6145-011-47-23 6145-011-49-02 6145-011-70-28 6145-309-02-00 6145-309-04-00 CONDUIT AND RELATED FITTINGS Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine. The list below provides for most of stock of such items. When ordering, remember that Jackson does not offer pre-cut sections of conduit for your machine, instead it is sold by the foot. Please take into account in slack that will be necessary once installing the new conduit to ensure that it fits correctly. It is recommended that you order at least 6" more conduit than you require to ensure that you have enough for trimming. CONDUIT: Conduit, 1/2", Liquidtite Conduit, 1/2", Non-Metallic Conduit, 1/2", PVC Conduit, 1/2", Sealtite Conduit, 1/2", Xtraflex Conduit, 3/8", Liquidtite Conduit, 3/4", Cole-Flex Conduit, 3/4", Liquidtite Conduit, 3/4", Non-Metallic Conduit, 3/4" Xtraflex Conduit, 1", Carlon CONDUIT FITTINGS: Elbow, Cole-Flex, 1/2", 90 Degree Elbow, Xtraflex, 1/2", 90 Degree Elbow, Xtraflex, 3/4", 90 Degree Fitting, 1/2" Straight Fitting, 1/2", Straight, Zinc Plated Fitting, 1/2", 45 Degree Fitting, 1/2", 45 Degree, Zinc Plated Fitting, 1/2", 90 Degree Fitting, 1/2", 90 Degree, Zinc Plated Fitting, 3/4", Straight Fitting, 3/4", 45 Degree Fitting, 3/4", 90 Degree Fitting, 1", Straight 5975-101-25-00 5975-111-46-57 5975-105-04-00 5975-105-01-00 5975-105-06-44 5975-105-02-00 5975-105-05-00 5975-105-03-00 5975-011-47-71 5975-105-07-44 5975-011-68-42 5975-205-40-00 5975-205-44-44 5975-205-45-44 5975-011-45-13 5975-111-89-89 5975-011-45-23 5975-111-89-86 5975-011-45-14 5975-111-89-88 5975-011-47-72 5975-011-47-74 5975-011-47-73 5975-011-70-75 Fitting, 1", 90 Degree Fitting, Cole-Flex, 1/2" Straight Fitting, Cole-Flex, 3/4" Straight Fitting, Cole-Flex, 3/4", 90 Degree Fitting, Liquidtite, .231 ID/.394 OD Fitting, Liquidtite, .25 ID/.546 OD Fitting, Liquidtite, .27 ID/.48 OD Fitting, Liquidtite, 1/2", 90 Degree Fitting, Liquidtite, 3/8", Straight Fitting, Liquidtite, 3/8", 90 Degree Fitting, Liquidtite, 3/4", Straight Fitting, Liquidtite, 3/4", 45 Degree Fitting, Liquidtite, 3/4", 90 Degree Fitting, Xtraflex, 1/2", Straight Fitting, Xtraflex, 3/4", Straight Nut, 1-1/4" 5975-011-68-43 5975-205-03-00 5975-205-41-00 5975-204-42-00 5975-011-49-03 5975-011-65-51 5975-011-59-50 5975-111-01-00 5975-205-03-82 5975-205-02-82 5975-205-15-02 5975-205-01-82 5975-205-07-82 5975-205-47-44 5975-205-46-44 5975-011-42-54 35 ORDERING REPLACEMENT FASTENERS Dishmachines come with a variety of fasteners used to hold them together. On the following pages will be comprehensive list of all of the fasteners you may order. Jackson reserves the right to require minimum quantities to be ordered. SCREWS: Screw, 1/4"-20 x 1/4", Set Screw, 1/4"-20 x 1/2", Phillips Truss Head Screw, 1/4"-20 x 1/2", Set Screw Screw, 1/4"-20 x 1/2", Slotted Truss Head Screw, 1/4"-20 x 1/2", Thumb Screw, 1/4"-20 x 1/2", with Rubber Washer Screw, 1/4"-20 x 5/8", 80 Deg CSink Screw, 1/4"-20 x 5/8", Hex Head Screw, 1/4"-20 x 5/8", Phillips Truss Head Screw, 1/4"-20 x 1-1/8", Hex Head Screw, 1/4"-20 x 1-1/4", Flat Head Screw, 1/4"-20 x 1-3/8", Hex Head Screw, 1/4"-20 x 1-1/2", Flat Head Screw, 1/4"-20 x 1-1/2", Hex Head Screw, 1/4"-20 x 1-1/2", Phillips Head Screw, 1/4"-20 x 1-1/2", Slotted Truss Hd Screw, 1/4"-20 x 1-3/4", Hex Head Screw, 1/4"-20 x 3-3/4", Hex Head Screw, 5/16"-18 x 1/2", Hex Head Screw, 5/16"-18 x 1-1/4", Flat Head Screw, 3/8"-16 x 1", Socket Head Screw, 3/8"-16 x 1-1/4", Hex Head Plated Screw, 3/8"-16 x 2", Cap Screw, 4-40 x 1/4", Phillips Pan Head Screw, 4-40 x 3/8", Phillips Truss Head Screw, 4-40 x 1/2" Phillips Pan Head Screw, 4-40 x 5/8" Phillips Truss Head Screw, 4-40 x 3/4", Phillips Pan Head Screw, 4-40 x 1", Slotted Pan Head Screw, 6-32 x 1/4", Flat Head Screw, 6-32 x 1/4", Round Head Screw, 6-32 x 1/2", Phillips Head Screw, 6-32 x 1/2", Phillips Truss Head Screw, 6-32 x 3/8", Phillips Head Screw, 6-32 x 3/8", Phillips Round Head Screw, 6-32 x 5/8", Phillips Round Head Screw, 6-32 x 3/4", Round Head Screw, 6-32 x 3/4", Phillips Pan Head Screw, 6-32 x 7/8", Phillips Round Head Screw, 8-32 x 1/4", Phillips Pan Head Screw, 8-32 x 1/4", Slotted Round Head Screw, 8-32 x 3/8", Phillips Flat Head Screw, 8-32 x 3/8", Phillips Flat Head Screw, 8-32 x 3/8", Round Head Screw, 8-32 x 1/2", Hex Head Screw, 8-32 x 1/2", Phillips Flat Head Screw, 8-32 x 3/4", Phillips Round Head Screw, 10-24 x 3/8", Flat Head Undercut Screw, 10-24 x 3/8", Phillips Truss Head Screw, 10-24 x 1/2", Phillips Truss Head Screw, 10-24 x 1/2", Set Screw, 10-24 x 5/8", Hex Head Screw, 10-24 x 3/4", Hex Head Screw, 10-24 x 2-1/4", Hex Head Screw, 10-32 x 1/4", Round Head Screw, 10-32 x 3/8", Phillips Pan Head Screw, 10-32 x 3/8", Phillips Truss Head Screw, 10-32 x 3/8", Round Head, Slotted 5305-002-10-14 5305-174-03-00 5305-011-71-51 5305-002-22-81 5305-011-38-62 5305-974-01-00 5305-002-20-30 5305-274-24-00 5305-174-04-00 5305-274-21-00 5305-174-19-00 5305-274-19-00 5305-174-11-00 5305-274-23-00 5305-011-44-50 5305-002-22-82 5305-274-10-00 5305-011-93-68 5306-011-88-67 5305-011-83-49 5305-356-04-00 5305-256-04-00 5305-011-74-98 5305-011-36-92 5305-011-59-70 5305-011-38-19 5305-011-49-70 5305-011-59-64 5305-179-01-00 5305-171-01-00 5305-151-02-00 5305-171-15-00 5305-011-39-34 5305-171-02-00 5305-171-07-00 5305-011-39-85 5305-171-03-00 5305-011-37-05 5305-171-10-00 5305-172-09-00 5305-172-01-00 5305-776-03-00 5305-011-37-07 5305-172-02-00 5305-002-02-87 5305-011-37-06 5305-172-06-00 5305-773-02-00 5305-173-03-00 5305-173-18-00 5305-473-02-00 5305-011-40-89 5305-273-05-00 5305-011-38-10 5305-173-01-00 5305-173-26-00 5305-173-12-00 5305-173-02-00 Screw, 10-32 x 1/2", Phillips Flat Head 5305-011-44-51 Screw, 10-32 x 1/2", Phillips Pan Head 5305-011-44-52 Screw, 10-32 x 1/2", Phillips Truss Head 5305-011-39-36 Screw, 10-32 x 1/2", Self Tapping 5305-011-62-69 Screw, 10-32 x 1/2", Slotted Truss 5305-173-04-00 Screw, 10-32 x 5/8", Fillister Head 5305-973-02-00 Screw, 10-32 x 3/4", Shoulder, .25 Shoulder 5305-011-86-65 Screw, 10-32 x 3/4", Phillips Truss Head 5305-011-62-17 Screw, 10-32 x 3/4", Phillips Truss Head 5305-011-49-33 Screw, 10-32 x 7/8", Fillister Head 5305-973-04-00 Screw, 10-32 x 7/8", Hex Head 5305-279-01-00 Screw, 10-32 x 1", Phillips Pan Head 5305-002-19-42 Screw, 10-32 x 1-1/8" Fillister Head 5305-973-03-00 Screw, 10-32 x 1-1/4", Phillips Truss Head 5305-011-66-03 Screw, 10-32 x 1-1/4", Socket Head 5305-356-16-00 Screw, 10-32 x 1-1/2", Fillister Head 5305-973-01-00 Screw, 10-32 x 1-3/4", Phillips Pan Head 5305-011-62-67 Screw, 10-32 x 1-3/4", Self Tapping 5305-011-59-92 BOLTS: Bolt, 1/4"-20 x 3/8", Hex Head Bolt, 1/4"-20 x 1/2", Hex Head Bolt, 1/4"-20 x 3/4", Hex Head Bolt, 1/4"-20 x 7/8", Hex Head Bolt, 1/4"-20 x 1", Hex Head Bolt, 1/4"-20 x 1-1/4", Hex Head Bolt, 1/4"-20 x 2", Hex Head Bolt, 1/4"-20 x 2-1/4", Hex Head Bolt, 1/4"-20 x 2-1/2", Hex Head Bolt, 1/4"-20 x 2-3/4", Hex Head Bolt, 1/4"-20 x 3-1/4", Hex Head Bolt, 5/16"-18 x 5/8", Hex Head Bolt, 5/16"-18 x 3/4", Hex Head Bolt, 5/16"-18 x 1" , Hex Head Bolt, 5/16"-18 x 1-1/4", Hex Head Bolt, 3/8"-16 x 3/4", Hex Head Bolt, 3/8"-16 x 7/8", Hex Head Bolt, 3/8"-16 x 1", Hex Head Bolt, 3/8"-16 x 1", Hex Head, Plated Bolt, 3/8"-16 x 1-1/4", Hex Head Bolt, 3/8"-16 x 1-3/4", Hex Head Bolt, 3/8"-16 x 2-1/4", Hex Head Bolt, 3/8"-16 x 2-3/4", U-Bolt Bolt, 3/8"-16 x 4", Hex Head Bolt, 1/2"-13 x 1-3/4" Bolt, 10-24 x 3/8", Hex Head Bolt, 10-32 x 3/8" 5305-274-20-00 5305-274-02-00 5305-274-04-00 5305-274-05-00 5305-254-06-00 5305-274-22-00 5306-011-84-72 5305-011-30-50 5306-011-83-52 5306-011-46-62 5306-002-05-55 5305-275-09-00 5305-275-04-00 5305-275-06-00 5305-275-10-00 5306-011-71-60 5306-011-36-95 5305-276-03-00 5305-256-03-00 5305-276-10-00 5306-011-36-94 5306-011-95-12 5306-011-51-34 5306-956-02-00 5305-011-71-94 5306-011-63-29 5306-011-62-45 36 ORDERING REPLACEMENT FASTENERS (CONTINUED) LOCKWASHERS: Lockwasher, 1/4", Split Lockwasher, 3/8", Split Lockwasher, 3/8", Split Lockwasher, 5/8" Lockwasher, 5/16", Split Lockwasher, 5/16", Split, Cad Plated Lockwasher, #4, External Tooth Lockwasher, #6 External Tooth Lockwasher, #8 Lockwasher, #8, External Tooth Lockwasher, #8, Internal Tooth Lockwasher, #10, External Tooth Lockwasher, #10, Internal Tooth Lockwasher, #10, Split FLAT WASHERS: Washer, Flat, Brass, 3/32" ID Washer, Flat, Brass, 1/4" ID Washer, 1/4" ID x 3/4" OD Washer, Flat, 5/16" ID Washer, Flat, Brass, 5/16", Cadplated Washer, Flat, S/S, 3/8" ID Washer, 3/8" ID x 9/16" OD Washer, 1/2" ID x 1" OD x 1/8" Thick Washer, 1/2" ID x 1-5/16" OD, Cadplated Washer, Nylon, .51" ID x .76" OD Washer, Flat, S/S, 11/16 " ID x 1/2" OD Washer, 7/8" ID x 1-1/2" OD Washer, Flat, 1/4" ID Washer, Flat, #10 5311-274-01-00 5311-276-01-00 5311-256-01-00 5311-278-02-00 5311-275-01-00 5311-255-01-00 5311-011-59-70 5311-271-02-00 5311-272-02-00 5311-272-01-00 5311-272-03-00 5311-273-02-00 5311-273-03-00 5311-273-01-00 5311-129-08-00 5311-129-09-00 5311-011-76-30 5311-175-01-00 5311-156-01-00 5311-176-01-00 5311-011-71-49 5311-011-71-48 5311-157-01-00 5311-011-62-65 5311-178-01-00 5311-011-35-37 5311-174-01-00 5311-173-02-00 LOCKNUTS: Locknut, 1/4"-20 with Nylon, High Profile Locknut, 1/4"-20 with Nylon, Low Profile Locknut, 5/16"-24 with Nylon, High Profile Locknut, 5/16"-24 with Nylon, Low Profile Locknut, 3/8"-16, with Nylon, High Profile Locknut, 3/8"-16, with Nylon, Low Profile Locknut, 4-40, with Nylon Locknut, 6-32, with Nylon Locknut, 10-24, with Nylon Locknut, 10-32, with Nylon 5310-374-01-00 5310-374-02-00 5310-375-01-00 5310-374-03-00 5310-011-72-55 5310-376-02-00 5310-279-06-00 5310-373-03-00 5310-373-01-00 5310-373-02-00 HEX NUTS: Nut, Hex, 1/4"-20 Nut, Hex, 1/4"-20, Cad Plated Nut, Hex, 5/16"-18 Nut, Hex, 5/16"-18, Cad Plated Nut, Hex, 3/8"-16 Nut, Hex, 3/8"-16, Cad Plated Nut, Hex, 1/2"-13 Nut, Hex, 6-32 Nut, Hex, 8-32 Nut, Hex, 10-24 Nut, Hex, 10-32 5310-274-01-00 5310-254-01-00 5310-275-01-00 5310-255-01-00 5310-276-02-00 5310-256-02-00 5310-011-72-58 5310-271-01-00 5310-272-01-00 5310-273-02-00 5310-273-01-00 MISCELLANEOUS NUTS: Nut, 1/4"-20, Acorn Nut, 1/4"-20, Hex, Serrated Nut, 1/4"-20, Wing, Nylon Nut, 5/16"-18, Keps Nut, 5/8"-18, Brass Nut, 6-32, Keps Nut, 10-24, Hex Cap Nut, 10-24, Wing, Nylon 5310-174-01-00 5310-011-66-49 5310-994-01-00 5310-955-01-00 5310-228-01-11 5310-002-24-29 5310-173-01-00 5310-993-01-00 37 Tempstar ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase 38 IMPORTANT INFORMATION DATA SHEET Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Notes: 397610 Acrobat PDFWriter 4.05 for Windows